• Gender: Male
• Age: 36
• Designation: Manager- Quality
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  620000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Up
• Work Experience: 13.6 Year(s)

Education

MBA in PRD & OP Mngt
B.E. in Mech.
Diploma in Mech.
S.S.C
H.S.C.

Skill Sets

Computer
MS OFFICE -SINT India’s leading Computer hardware & networking centre, Hathras U.P.
AutoCAD -SINT India’s leading Computer hardware & networking centre, Hathras U.P.

Work Experience

Manager- Quality
From Jul-19 to till date
Company profile- manufacture a wide range of high performance, critical and safety components for the automotive and non-automotive sector is Sheet metal, Fabrication, Hot Die Forging, CNC/VMC/HMC and Welded Assembly Products.

Job profile-
To review In house Rejection & Rework report and Corrective action.
To prepare & timely review of control plans & PFMEA as per customer complaint & In-process implementation.
Customer complaint handling & Concrete action plan share to Customer for every incidents.
Automation/Poka yoke implementation on process line for avoids man dependency issue.
All improvement point/product parameters covered in PFR
4M Change Request submit to Customer for approval with Risk analysis, Team Feasibility & PCN.
Review QMS Related all documents
To handle Customer audit, IATF Audit and closure as per OISR.
Monitoring of Daily FTT Rate for all process and all assembly lines.
To Conduct Internal Audit as per plan.
Self-assessment for Manufacturing process as well as special process (Welding, Painting & Forging).
Daily Meeting conducting on Shop Floor Basic Hygiene.
Layered audit/Poka Yoke audit for all process on weekly basis.

Asst. Manager- QA/QC
From Dec-17 to Jul 19
Company profile- manufactures auto components and aggregates for 2W, 3W and 4W manufactures Components for home appliance and Helmets.

From May-14 to Dec-17 PRICOL ENGINEERING INDUSTRIES LIMITED (Rudrapur) As Sr. Engr. Q.A.

From AUG-11 to MAY-14 JOHN DEERE INDIA PVT. LTD.(PUNE) A.T :- VEHICAL QUALITY

Job Responsible With In- process & Customer Quality Control (IQC):
Process Control & In-process Inspection of the product as per controlled drawing & Control plan at the stage of processing.
To prepare & timely review of control plans as per customer complaint & In-process implementation.
To fulfil all PPAP activities as per customer requirements.
Implementation of lot of Poka Yoke and modify tooling for product & Process Quality.
To conduct all major audits like customer audits and internal audits.
In process rejection analysis and resolve the problems by following 8D methodology.
Documentation and Implementation of IATF 16949:2016 with help of HOD.
Finding root cause of the customer reported of problem and line rejection by using various Q.C. Tools.
To do Calibration activities for quality lab & Process instruments and equipment with help of Q.C Inspector.
Daily monitoring SPC graph and actions taken for improving process.
MSA study for Instruments and gauges as per plan.
Involvement internal quality Audit plan vs. Actual with the MR and CAPA for NC closure for all process.
Prepare SOP's for Assly line for understanding the process to operator and quality inspector.
Root causes analysis for Line rejection & Customers Return Products.
Implementation of Engineering Change Management
First piece & Patrol inspection for Rectifier & Internal fan Alternator Line.
Expertise in handling activities related to Field quality & Warranty Analysis
Conduct daily quality meeting for Incoming & line rejection and customer complaints.

Job Responsible With Supplier Quality Improvement (SQI & SQA) :
Monitoring line rejection, Inward rejection and taking action based on rejection for supplier issues.
Verifying of all incoming parts report inspected by Q.C. inspector.
Inspection of critical parts for Sheet Metal, Casting and Machining components.
Supplier audit has conduct as per their performance and Yearly audit Plan.
Supplier PPM monitoring and reducing through various quality tools.
New Product & Vendor Development (NPD) by coordinating with R&D & Supplier
Supplier assessment Audit with team, design review & Quality planning.
Tooling & Process discussion, finalization and validation with suppliers.
VPPAP audit & approval for the New Product and New Vendor.
Conducting Production trial runs at supplier end and PPAP & PSW Sign off.
Supplier Performance review, Corrective and Preventive action for quality/delivery issue, 8D reports, Effectiveness verification.
Preparation for TS-Audit, Internal Audit & Customer Audit.
Inspection of critical parts for Propriety parts, Sheet Metal, machining, casting, forging & Plastic Moulding components.
Conducting Production Trial run at In-house and interaction with in-house CFT/Suppliers for New Development & Improvement.
Clear the GRN from SAP for inspected material.
Prepared Quality plan for under development part before receiving the first Pilot lot.
CMM Layout inspection as per monthly plan of fabricated part in Power Inspect Software.
Resolving Assembly Line Issue along with SQA to support Daily Production Rate as per plan.
Root cause analysis of all types commodity which used in tractor assembly.
To do monitor daily FPY & Action against the problem.
Prepare daily quality meeting for line issues raised, Q note raised, action and closed.
To work in Millipore Lab for Hoses & tubes contamination testing.
To work in Hydraulic lab for Steering Valves & Hydraulic Pumps leakage & Pressure Testing.
Inspection of new received Sample parts material.