Ref. No. : CA - 30068 - (Quality - Blow Moulding – with 23.4 years in Plastic Industry)

Education

MBA (TQM) from Adarsh Management Institute of India in 2019
CIPET (PGD-PPT) from HALDIA, West Bengal in 2005
B.Sc.(Chem.) Dibrugarh, Assam 2001
H.S.(Sc) from Guwahati, Assam in 1997
H.S.L.C. from Guwahati, Assam in 1995

Skill Sets

Certification Courses:
CQI-IRCA Approved Lead Auditor – FSSC 22000:2018 v5.0 & ISO 22000:2018
CQI-IRCA Approved Lead Auditor – ISO 9001:2015

Work Experience

Manager-Quality & System
From -Jan’ 2022 to Sep-2022.
Company profile-manufacturing Pet/HDPE Bottles/Jerrycans, Injection molded products like caps/closures, Light Frames & Various types of holders.

Job Profile: -
Leading a team of 3 Quality AM, 13 Quality Engineers, 5 lab technician & 62 Quality Controllers for 2 Manufacturing Units.
Preparing Spec Sheet, SOP, WI & MTP documents for Running/New product launches to meet customer requirements for Improving reliability of product development processes.
Verifying/Preparing reports & Presentations by collecting, analyzing and summarizing the data from Team/CFT.
Carrying Out QRM, MRM, CAPA/Why-Why analysis/8D Report/SQCR, Layout Inspection, MSA, SPC, Control Plan, FMEA, Internal-External &Supplier Rejection Analysis, COPQ, etc.)
Verifying records as per FSSC/ISO 22000, ISO 9001 & Company Standard.
Randomly Verifying Molded, & Assembled Products dimensions, color, weight, texture, strength and fitment, incoming/Outgoing materials status.
Randomly monitoring product testing method and inspecting products in order to make sure that they meet specified standards.
Carrying out Hygiene, Safety, 5S& Kaizen practice in All over the plant.
Establish/monitor and control hold for inspection (HFI) procedures to ensure nonconforming materials do not enter the production process and are properly identified and segregated.
Coordinate with Sales, Purchase, Engineering, Production, R&D and Tool room to resolve customer complaints and concerns.
Providing technical guidance& required training to team.
Reviewing operating procedures, all product quality aspects like planning, manufacturing methods and process validation/specifications.
Coordinating with suppliers and customers related to performance feedback, quality issue and their corrective action with effectiveness monitoring.
Ensuring that manufacturing or production processes meets company global standards.
Handling Internal-External, Supplier, Product-Process, ISO 9001:2015, 45001, BRC Issue-5 audits.
Collect and evaluate supplier quality data to identify process improvement opportunities within the supply chain.
Preparing &Presenting QRM (Monthly) & MRM (Quarterly) Data to have discussion on current running status and to identify the risks which may effect on Company Goals.
Variance analysis at each stage of development in terms of Quality, Cost Saving, Delivery &Corrective Action.
Consistently promoting high standards through personal example and roll out through the team so that each member of the team understands the standards and behavior expected of them.
Set department objectives/KPIs and review and assess ongoing performance of direct reports.
Manage, coach and develop a high performing Maintenance team that meets agreed objectives and which delivers best practice results, added value and continuous improvements.
Lead employee training sessions on process, policies and systems to create adequate awareness.
Performing periodic audits on company procedures and processes.
Design and monitor control systems to deal with violations of legal rules and internal policies.
Liaise with respective departments to ensure all statutory licenses, reports, permits and certificates are renewed and always up to date.
Liaise with respective departmental heads to ensure that all company and departmental manuals /policies are drafted and up to date.
Responsible for identifying the Hazards, quality potential issues and implementing decided action by coordinating with CFT.
Designing and implementing the methods for in-process testing & inspection for improvement.
Developing and Managing control of the documentation processing order to comply with Internal/Customer/BRC/ISO/FSSC/SMETA audits and inspection/calibration systems.
Analyzing Complaints (Customer/In-House) & taking Corrective & Preventive Action against the same by using quality tools.
Customer Interaction and Quality improvement planning, Follow up of the effectiveness and reporting the same to Top management.
Monitoring various types of Testing like- MFI, Corrosion Test, Ash Content, Tensile Strength, Moisture Content, Drop test, Leak Test, Compression Test, Plastic Bottle Sealing Performances, Bottle Wall Multi Layer Measurements and Bottle Closure Trip/Lock Testing, Vacuum Test, UTM, BS Test, ESCR Test, Torque Testing, Cap/Closure- Lock Force & Open Force.

Corporate Quality Head
From -Jun’ 2018 to Jan’2021
Company profile - manufactures and supplies packaging products. The company offers cream jars; HDPE/PP bottles for shampoos, lotions, oils, etc

M/s, Excel Plastic Industry L.L.C (HACCP & ISO 9001:2015 Certified), Dubai as a Quality Manager since Dec’ 2016 to May’2018. (1.8 Year)

M/s, SSF Plastics Moulders, Daman (ISO 9001, ISO 22000, BRC-IOP) Daman as a Quality Manager since Aug’2015 to Oct’2016. (1.2 Year).c

M/s, Fancy Fitting Ltd. (ISO 9001:2008, BRC-IOP) Daman as a Quality Head since May 2013 to July 2015. (2.2 Yrs)

M/s, Hamilton House wares Pvt. Ltd. (ISO 9001:2008) Silvassa as a Quality Assurance – Sr. Executive since Nov 2008 to April 2013. (4.7 Yrs)

M/s, Logic plastics Pvt. Ltd. Daman (ISO 9001:2000) as a Quality In charge since Mar 2005 to Oct 2008. (3.8 Yrs)

M/s, Prince Pipes and Fitting’s Pvt. Ltd. (ISO 9001:2000), Silvassa as a Lab Assistant since July 2001 to Oct 2003. (2.4 Yrs)

Raw Material Handled in above experience: PPHP, PPCP, ABS, NYLON-6, PET RESIN, PC, SAN, PVC RESIN, LDPE, LLDPE, TIPCO, PS, RUBBER & HDPE
Key Deliverables:
Working as a Quality Manager with total responsibility of Quality Dept.
Developing the incoming quality plan; executing the final inspection plan etc.
Managing deployment (man power allocation, work distribution) of man-hours per day.

Attainments:
Carry out measuring instruments calibrations activities
Functional expertise in the field in new product development, components, Value Engineering
Increasing the production by applying new methods and changing the process flow
Adept in conducting inspection of the incoming, in process materials, taking stringent quality
Measures & capably organizing production awareness programs in the organization.
Proficiency in enhancing the process operations; thereby achieving the required quality level in the
Products with the help of Plant ancillaries & our skill
Achievements: -
Reduced wastage in Production and Increase Productivity and Quality Improvements
Reduced Customer Complaints
Cost saving by reducing cycle time on Products.
Learn 5S and System Certification

Potential: Self-confident eager to learn teamwork and good communication skill. Other Areas of Interest: Rapid Prototyping product development. The above furnished details are correct to the best of my knowledge.

WORKING MEDIA: - ERP-SAP SYSTEM, QM Model

Professional synopsis
A Dynamic hard working professional with above 18+ years’ experience in the field of Quality/Manufacturing Management, Process Improvement with a reputed industry.
An effective communicator and team leader with excellent analytical and problem solving skills.

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