• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  650000 /Annum
• Preferred Country: India, USA, Nigeria, Canada
• Notice Period: 30  Days
• Preferred Location: Anywhere in India
• Work Experience: 24.6 Year(s)

Education

Post Graduate Diploma In Plastics Testing & Conversion Technology From CIPET (Central Institute Of Plastics Engineering & Technology, Ministry Of Chemical & Fertilizers), Bhubaneswar with 1st Class in 2000.
B.Sc. From K.S.U.B. College (Berhampur University, Orissa) with 1st Class in 1998.

Skill Sets

Willingness to accept responsibility
Ability to work under pressure & deliver results.
Plastics RM & product testing – (e.g. UTM (LLOYD-LR 10K), Macbeth (Color-Eye 2180), Impact Tester, MFI, Hardness (Rockwell & Durometer), Density, HDT, Mufflefurnance, Hot air Oven, etc.
Processing – Twin Screw Extruder (NR II-46mm SG Freesia Macross Corp, TSK-60, TSK-30 from THEYSOHN MASCHINENBAU GmbH Germany equipped with loss-in-weight feeder from Brabender Technology, Kneeder. Single Screw Extruder, Injection Moulding Machine (L&T –450T, 2K Billion (double Injection), SLM-Maneklal, EPM-1800, Romac, etc).
Training to Sub ordinate

Work Experience

Manager QA & MR
Since April 2009
Company Profile: Leading Manufacturer of Engineering Thermoplastic Compounds for Automotive, Appliances and related industries.

Manager QA & MR
May 2007 - March 2009
Company Profile: Manufacturers of Advanced Polypropylene Compounds based on New generation Technology.

Job Profile:
Implementation of control plan through different audit and inspection activity such as incoming inspection, process and product audit, FG audit etc.
Timely Updating & maintaining the PPAP documents (All requirements)
Prepare, review & maintains Quality System documents
Preparing & updating calibration schedule, calibration of measuring instruments
Handling & Analysis of the Customer Complaints.
Preparation of MRM data on Monthly Basis
Implementation of Corrective action & Preventive actions. Identify and record any problems relating to the product, process and quality systems
Initiate action to prevent the occurrence of any non-conformity related to products, process and quality systems
Coordinate with Marketing dept and Customer regarding the new development activity, technically related quires from customer and developing the product according to the requirement of customer and their application.
Conducting the trials of new product at customer end.
Calculating the RMC of the product.
Training to Subordinates for improving the product quality, QMS, 5’S, ISO Awareness etc.
Implementation of different quality management system in the company.
Planning and conducting the internal Audits for ensuring the implementation of the ISO 9001:2008 quality management systems.
Conducting Supplier Audits for on time delivering the quality product.
Coordinate with Purchase team for evaluating the capability and performance of suppliers.

Associate Member and then Line Leader Member Staff (QA)
Aug. 2000 - May. 2007
Tata Auto Comp Systems Ltd.
Company Profile: Manufacturer of Injection moulded plastic components, plastic parts, plastic equipments etc. to the automotive industry
Job Profile:
Implementation of SPC
Preparing & implementing the MSA schedule on shop floor & where ever applicable
Timely Updating & maintaining the PPAP documents (All requirements)
Prepare, review & maintains Quality System documents
Preparing & updating calibration schedule, calibration of measuring instruments
Handling & Analysis of the Customer Complaints
Control plan implementation through various Audit & Inspection activity (Such as Product Audit, Process Audit, First Part Approval reports, Dimensional Inspection, FG Audit, Dock Audit)
Preparation of MRM data on Monthly Basis
Implementation of Corrective action & Preventive actions. Identify and record any problems relating to the product, process and quality systems
Initiate action to prevent the occurrence of any non-conformity related to products, process and quality systems
Team member of six sigma and other improvement projects
Training to Subordinates on all the above
Key Result Area
SPC, MSA, PPAP
Calibration
Customer Complaints Handling
Control Plan Implementation
MRM Review (Monthly basis)
Corrective & Preventive Action
Cost Saving Improvement Project
Improvement project to achieving 0 PPM
Implementation of Quality management System in the company
New Product Development
Internal Audit in the company
Achievement at TACO.
Maintain 0 PPM at customer end (Ford Europe)
Project on Reduction of Rejection PPM in Injection Molding at TACO
Quality co-ordination at the time of external audit for ISO/TS 16949 at TACO
Reduce the RMC of the product by modifying the recipe with out any change in quality of the product.

Knowledge:
Process knowledge Injection Molding, Extrusion, Painting,
Assembling of Interior Part’s like Door trim, Dash Board, Air vents
System Knowledge on ISO 9001, ISO 14001 & ISO/TS 16949:2008
Plastics Material knowledge on PE, PP, ABS, Nylon, PC, POM etc.
Knowledge on Kaizen, 5S, SMED, Poka-yoke, Six Sigma
Knowledge of design and developing the raw material according to the customer requirement

Future Goals

To build a carrier by joining a progressive organization, prepared to take up any challenging position by continually improving on knowledge and skills for achieving organizational objectives.