Ref. No. : CA - 10208 - (Production - Roto Moulding – with 19.7 years in Plastic Industry)

Education

M.B.A – International Business Under Baharathiyar University.
B.E - Mechanical Engineering Under Anna University.

Skill Sets

I am a good team leader, hard worker and positive attitude person.

Work Experience

Design Engineer Cum Product Developer & Production Coordinator (Asst. Manager).
Since October 2009
Company Profile: Manufacturer of LLDPE 4l ayer water Tanks, chemical tanks, Stackable Boxes, road barriers, loft tanks, traffic cones, swimming pools, water troughs, buoys, ice box, fish farms, mobile toilets, etc.
Responsibility : Research & Development, Cost Control, Day To Day Production Activity.
Responsibility:
DESIGN & R&D:-
Making 3D model drawing by Using 3d Drawing Software Like Solid Works, Solid Edge, Etc.
Making 3D product analysis.
Problem solving and take necessary remedial action to prevent the production problems.
Developing new innovative rotational moulding product.
Organizing meeting about new innovative model.
Making 2D drawings for all products.
Developing new innovative product as per customer needs.
MOULD MAKING:-
To make a Roto Moulding moulds (M.S, S.S & Aluminum) with high quality finish.
Work allotments.
Material planning.
Date to date work planning.
Incorporate 5S in Moulding departments.
Planning mould tooling arrangements for better quality.
Planning mould jobs according to commitments.
ROTOMOULD MACHINES MAKING:-
Design Roto molding machine as per roto mold capacity.
Making 3D model of Roto machine.
Making animation of Roto moulding machine rotation.
Material planning.
PRODUCTION:-
Planning the jobs according to productivity and commitment.
Production & Machinery maintenance.
Cost analysis (Production Vs Expenses) and take corrective actions to
minimize the cost.
Total plant maintenance.
ISO document preparation.
Making various analyses like all production analysis, machine
analysis, production achievement analysis... Etc.
PRODUCTION ACHIVEMENTS:
Reduce the Raw material consumption from 23% to 17%.
Reduce the Fuel & Power consumption from 8% to 6.5% & 2.4% to 2% respectively.
Increase the Production by 30% by proper jigs and Preparations.

Executive Design Engineer (Design & Customer Support).
Jan 2006 - Oct 2009.
Company Profile: Innovative Packaging solution provider to various defense application for Indian government sectors,
Responsibility: Research, Design, Development Production Control & Customer Support.

Application Engineer
June 2005 - January 2006
Empower Consultancy (P) Ltd,
Company Profile:- Empower is a Part of UniGraphics Solution, distributing the software like CAD, CAM & collaborative engineering and enterprise software products such as NX, UG, and SOLID EDGE in Southern India.

Career Job Profile & Achievements:
Handling the day-to-day activities of Military Transit case (ROTO MOLDING) Products.
Active participation with team for attaining Indian Government RCMA, CEMILAC Award.
Providing support for exports related customer enquiries and requirements, in accordance with customer standards, Interaction with other disciplines, Clear presentation of ideas and proposals for design solutions.
Handling New Product Development with emphasis on Customer voice, Product concept, Design for Manufacture and Design for Assembly based on CQA (I), DGOA, RCMA, CEMILAC, accordance with Milstd810.
Benchmarking of competitor products to enhance the current product performance by providing additional product enhancement features, studied and analyzed during the course of benchmarking.
Providing support to product test lab for conducting product verification & finalizing test specifications.
Experience in Warranty analysis to identify the root cause for failure and upgrading the product and process features to improve the performance of the product focusing to reduce the warranty rates.
To visit a customer for analysis.
Responsible for updating the Cross Functional Team with change documents
for Product alterations in line with customer requirements and in-house process improvements.
Coordinating with other department to have cordial relationship thereby best production results.
Successfully designed & developed 6.2m length MILITARY transit box for Missiles transportation.
Successfully designed and developed new concept on existing products for INS KALINGA, enhancing product performance and increasing safety to the system during the vehicle operation.
Successfully improved design of existing products for Hindustan Aeronautics Ltd, enhancing product performance to reduce the rate of warranty.
Successfully designed and reduced raw material weight & cycle time of product in existing product design without compromising on the product performance, to increases production & save project cost for the organization.
Done 5s in Production Department.

Future Goals

To lead a challenging career in a Manufacturing Industry with Innovative
advancement on long term to the contribution of the organization’s Policy and
Profitability.

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