• Gender: Male
• Age: 50
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 28.5 Year(s)

Education

BE From Nagpur University in 2000

Diploma In Mechanical Engg in 1995

Skill Sets

Certification:
DFSS - Black Belt
RedEx – Journey Man

Computer Skill :
3D and Surface modeling, Unigraphics-nx, Ideas
Nc Tool Path Generation (Cam) Unigraphics-nx, Ideas
Design: Auto cad-12 & 14

Work Experience

Engineering Manager-Interior Engineering: Since Mar 2005
Business Manager - Operations : Aug’13 till Jul’15
Engg Manager-Cost Engg & Vendor Tooling: Sept 12-July 13
Engg Manager-Engg Release & Change Mgmt: Mar 08 - Sept 12
Sr. Project Lead - PPO-Pre production Ops: Mar 05-Mar 08
Company Profile: Automobile manufacturer
Job Profile:
Key achievements at GM: 
Currently working on 3 new car launch
Successfully executed several localization (Seats, IP, Door Trims etc)
Tear down and cost bench marking of 6 competitive vehicles
Cost avoidance of 6 MUSD thru Cost engineering team in one year
Cost avoidance of 18 MUSD thru PPO tooling in 2.5 yrs.
Simplification of VIN number to meet India regulatory requirements for GM vehicle – additional assignment
Involved in strategy planning and strategic decision making with senior leadership (Vice president – Engineering & Operations)
Winner of Presidents honors award twice
Implementation of world book and global engineering systems in GM- India
Migration of products from legacy systems to global systems in record time of 6 months for 5 carlines
Implementation of global change management system in GM-India & effective integration of global engineering system and plant global systems
Development of 500+ tools in India to support proto type builds in North America and Europe in 2.5 yrs
Development of supplier base for prototype tooling (plastics & sheet metals) in India to support aggressive time line and high quality of proto tools
Built strong & successful teams to execute global business
Grown global business from 4 FTE to 25 FTEs for Engineering release team
Brief :
Currently heading Vehicle Interior Engineering team with 25 members including 2 managers
Involved in successful launch of new vehicles, MCE, Localization, VAVE, testing and validation for Interior engineering
Coordination & overseeing operations team (HR, Finance, IT, Facilities, legal & communications) on behalf of Vice president in previous assignment
Involved in strategy discussion and decision making with senior leadership.
Responsible for running all business meetings for Vice president.
Cost analysis and cost benchmarking for new vehicle development thru DDR’s
Cost walk and cost comparison for competition vehicle.
Full vehicle and commodity wise costing estimation (True cost)
Cost estimations for all engineering changes (ICE – Independent cost estimate)
Closely worked with purchasing team for supplier audit on costing & to mitigate cost increase threats and pay fair price increase.
Maintenance Vehicle Description Summary (VDS) and Master part List (MPL) for all Carline
Release of VDS,MPL and engineering BOM for integration vehicle builds and plant builds at various GVDP gates (global vehicle development process)
Responsible for Engineering Change Management for local and global programs
Single point contact of engineering for downstream function to lead and resolve any cross functional issues arising from global engineering systems, product and processes
Technical Execution & Project management of different programs for Automotive Interior & Exterior Plastic Parts and Tooling.
Cross Functional Team member for the evaluation of Design for Interior and Exterior automotive Parts.
Tool Design and Part Validations Support.
Part Design Analysis and Tooling Feasibility Study.
Checking Fixture Design Support to Suppliers.
Supporting all the Proto builds of GM cars in US and Europe.
Costing, Estimation and Out Sourcing Activities.
Supporting GM Global Low volume production requirements of Automotive Parts
Previous assignment included responsibility for Program execution in India for Tooling of interior and exterior parts and supply of parts to US and Europe.
Coordinating with all the Tier-1 Supplier in US and Tooling suppliers in India for Project execution.
Worked with Tier-1 Supplier such as Johnson Control Inc, Lear Corp, Faurecia, Intier Corp, Collins and Aikmans, AMP Industries, Meridian Plastics, Plastech Engineering, Mold Masters Corp, PMP, NYX, Motorola etc.
Responsible for Supplier Base Expansion in India in the Field of Plastic Injection Molding (Tooling and Parts Supply), Sheet Metals, Die Casting, Machined Automotive Components, Containerization etc.
Supplier Development.

Dy. Manager -Engineering & Business Dev
Jan 04 till Mar 05
Company Profile: Tooling for Exports and Domestic customers (GM, FORD, M.G.ROVER, Furecia, Tata Motors, Toyota,  Bajaj, L&T, John Deere). Manufactures and supplies interior, exterior and under the hood plastic molded and painted components & assemblies to the automotive industries in India and abroad.
Job Profile:
Project Management for Design and Tooling of Automotive Interior and Exteriors parts.
Handled the parts from Air Vents Assembly to Front and Rear Bumper and Instrument panels (Dash Boards)
Responsibility includes Part study for fitment, part to mould feasibility, CAD data validation, Concept design and mould design approval.
Tool Maker allocation for mould making, follow-up during manufacturing, Moulds trails and Commissioning.
Member of APQP, PPAP team for new projects. 
Co-ordination with related department and with customers.
Significant experience with Tool Room & Tool and Die Manufacturing Technique and Equipment. Having good command on Solid and Surface Modeling with Specialization in CAM and mould manufacturing.

Sr. Engineer  
Feb 01 till Jan 04
Company Name: Indo German Tool Room
Job profile:
Involved in Design and Manufacturing of more than 400 Moulds for Plastic Injection, Blow Moulds, Press Tools, Fill & Seal Molds, Rubber Moulds, compression Molds, Jigs Fixtures. Comprising of Automobile parts, Molded Furnitures and surgical components.
Involved in reverse engineering project for MNC like GM, C&G, M&M, TAFE, Bajaj Auto, are few to name.
Worked as Design & development Engineer.
3D modeling on CAD software’s like  UNIGRAPHICS-NX, Ideas.
Provides training to the group of people to work on CNC Milling & CAD/CAM.
Involved in manufacturing of molds for Bajaj  four stroke scooter SAFFIRE, Bajaj SPIRIT ,Bajaj CLASSIC-SL, LEGEND, CHETAK & SUNNY.
Involved in manufacturing of more than 40 press tools.
Successfully manufactured and tried out the first stackable dinning table in India.

Engineer
Jan-96 till Feb-2001
Company Name:Sundeep Polymers Pvt.Ltd
Company Profile: Molded automobile part supplier for Bajaj  Auto Ltd. Euro tech Furniture’s and supplier of other consumable products
Having well established Tool room with own CAD/CAM & CAE support
Having big molding shop (more than 25 molding machines)  
Job Profile:
Design and Manufacturing of Injection molds     

Future Goals

Dynamic professional targeting senior level assignment with an organization of repute in Automotive Industry.