• Gender: Male
• Age: 39
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India, Ireland
• Notice Period: 30  Days
• Work Experience: 15.2 Year(s)

Education

M.Tech. From Central Institute of Plastics Engineering and Technology, in 2010 with 84%

M.Sc. (Chemistry) From CSJM University, in 2008 with 60

B.Sc. (Chemistry) From CSJM University, in 2006 with 60%

12th (Since Stream)] From UP Board Allahabad, India in 2002

10th From UP Board Allahabad, India in 2000

Skill Sets

Experiences (Domestic & International) in petrochemical, Polymerization, plastics compounding, recycle & waste industries exposing to industrial R&D, Testing and analysis, Quality Control & Technical support to marketing, product and process development in plastics/polymer segment proficient in general and sophisticated laboratory infrastructure. Extensive experience in product development, testing and characterization, process optimization & control, standardizing production and QC norms. Skilled at planning & scheduling work, setting goals & standards, identifying & solving problems/ conflicts, decisions & weighing risks. Possess strong analytical, problem solving, customer handling & organizational abilities.

MS Office, AutoCAD-2006 and basic knowledge of mould flow analysis

Mechanical: UTM, Impact , Abrasion Tester & Volume & Surface Resistivity.
Thermal: HDT/VSP, DSC, TGA, DMA & FlammabilityAnalysis.
Rheological: MFI, Rheometer & Haake Rheocord 9000
Physical: Hardness, Mo

Work Experience

Manager Product Application and Development
Since Jul 2019
Company Profile: Manufacturer of Performance Plastics Compounds ABS, PC, PP, POM, PBT, PET, Nylon-6 & 66, PC/PBT, PC/PET, and PC/ABS Blends with FR, Glass Fiber, Talc, Mineral & PTFE filled)
Job Profile:
Responsible for developments of advanced thermoplastics compounds and manufacturing process for automotive, electronics and electrical applications, based polymers like ABS, PC, PP, POM, PBT, PET, Nylon-6 & 66, PC/PBT, PC/PET, and PC/ABS Blends with FR, reinforcements like Glass, Talc, Mineral, Carbon, Graphene and Carbon Nano Tube filled compounds.
Leading the developments of Flame Retardant (FR) materials technology of the engineering plastics compounds and responsible for the production, product sustainability & reliability of the APC region .
Responsible for the development of the High Tech & Advanced plastics compounds materials such as High Temp, Anti-bacterial (Metal & Metal Free) materials, Anti-static, Metallic effect and blends technology.
Familiar with the plastics compounds business & market in local Malaysia as well as in Indonesia, Thailand, India & Singapore especially in Automotive, Electrical & Electronics, Appliances, Household, Construction and Transportation.
To develop new technology and Performance Materials (polypropylene compounds, engineering plastics, etc.) products in support of Business strategy, objectives & responsible for conducting research studies in line with market trends to build know how and technical advantage for company, and to conduct trouble shooting for running products according to sales/marketing and manufacturing requests. Leadership to approve raw materials to ensure security of supply and cost saving and expand the work scope to manage multiple PAD teams in South and Southeast Asia.
Participating, leading, presenting the presentation for new development & products design for new customer with the Sales/Marketing team with proper solution through the transformation from customer product imagination into reality. Specially in Malaysia/Singapore/Indonesia/Thailand & Indian market region.
Manage 3-Extrusion lab line (2-twin screw & 1-Single Screw) machine and support to the production line & providing the guidance, technical info regarding the screw design & configuration of the 12-Extrusion (10-twin screw & 2-Single Screw) machine for the mass production. Solve the technical issues Regarding the processing & setup the processing parameter according ton materials and grades. Manage the foreign & local employees from different languages and courtiers (Bangladesh, India, Indonesia, Malaysia, Myanmar & Nepal).
Bringing the creative ideas of others to market, has good judgment about which creative ideas and suggestions will work, has a sense about managing the creative process of others, can facilitate effective brainstorming, can project how potential ideas may play out in the marketplace.
Provides challenging and stretching tasks and assignments; holds frequent development discussions; is aware of each person’s career goals; constructs compelling development plans and executes them; pushes people to accept developmental moves; will take on those who need help and further development; cooperates with the developmental system in the organization; is a people builder.
Good at figuring out the process necessary to get things done, knows how to organize people and activities, understands how to separate and combine tasks into efficient work flow, know what to measure and how to measure it, can see opportunities for synergy and integration where others cannot, can simplify complex processes, gets more out of fewer resources.
Maximize PAD team contribution to business development, in terms projects and volume growth, Effective development of team via PAD / Stage-Gate process. Innovation is key area for Asian market leadership position. Higher unit profitability from innovation projects. Performance Materials business is relatively high margin but competitive in which market sets price, so formulation cost is a key driver for profitability.
Responsible for the qualification & approval of the of new Additives & raw Materials as per requirement and monitor, guide, motivate, trained the new trainee and manage to the workers work as a time team under the company policy and company rules.
Identify and develop new ideas. Work closely with marketing and colleagues from other regions. Develop new products to support business plan and satisfy pull from market. Support sales and TS team in managing complaints and following up technical issues and counted on to exceed goals successfully; is constantly and consistently one of the top performers; very bottom-line oriented; steadfastly pushes self and others for results
Contribute to improved profitability of business by changing to more cost-effective raw materials, managing product risk and ensuring effective product stewardship. Work with Product and Supply, and Quality to optimize product and process capability, including accurate and efficient testing regimes.
Knows how business work, knowledgeable in current and possible future policies, practices, trends, technology and information affecting his business and organization. Knows the competition, is aware of how strategies and tactics work in the marketplace.
Communicating with the others side globally Asia, America and Europe region for the developments of new projects , products and recipe transfer.
Collect up-to-date market information via multiple sources, including 3rd party consulting publications and internal sales reports; and maintain a database of market research and reports that will be shared across the business and with key external stakeholders. Identify and interpret market trends, including supply/demand, benchmark prices, import and export data, and competitor analyses, and making this easily accessible and available on a timely basis.

Manager PAD, Production and TS/TD
Jan 2013 to Jun 2019
Company Profile: Manufacturer of Engineering Plastics Compounds, Engineering & Specialty Plastics Compounds M-PPE, HIPS, ABS, PC, PP, POM, PBT, PMMA, Nylon-6 & 66, PPO, PC/PBT, and PC/ABS Blends with Glass Fiber, Talc, Mineral and PTFE filled)
Job Profile:
Strong understating of basics of Operation & Quality Excellence and crisis managements.
Aggressive leader with open leadership concepts and always lead from front with innovation.
Responsible for developments of advanced thermoplastics composites and manufacturing process for automotive, electronics and electrical applications, based polymers like M-PPE, HIPS, ABS, PC, PP, POM, PBT, PMMA, PPO, Nylon-6 &66, PC/PBT and PC/ABS reinforcements like Glass, Talc, Mineral, Carbon, Graphene and Carbon Nano Tube filled compounds.
Design or formulate the materials according to the customer requirement (To maintaining the properties such as Mechanical, Thermal and Rheological Properties) and cost effective to maintain the manufacturing coast of the product, which is profitable for company.
Technical support to marketing team, application development & attaining customer complaint. Last year I have traveled to attained the customer complaint in Malaysia as well as oversee in Singapore, India (Chennai, Delhi & Mumbai), Thailand, Indonesia and Dubai. Additionally take care the Indian Market./Business.
Manage 14-Extrusion line (10-twin screw & 4-Single Screw) machine, maintained daily output (80MT) VS monthly out (2500MT) of the engineering plastics compounds ever compromising with quality and deadlines . Manage more than 50+employes from different languages and courtiers (Bangladesh, India, Indonesia, Malaysia, Myanmar & Nepal)
Managing Production, Products & Development, Formulation, Colour & Costing department . Involve and support product engineering development and formulation of Chemical properties for engineering plastics resins.
Color coordinator for Color Excellence Centre, Expert in color matching and developing of new color grade of materials as per as customer required or Competitor base.
Support to the purchasing department to find out new and alternate resources of raw materials additives , pigments & chemicals and taking the trail of new Additives and Materials as per customer requirement and monitor, guide, motivate, trained the new trainee and manage to the workers work as a time team under the company policy and company rules.
Expert in testing methodology such as ASTM & ISO standard and very familiar Mechanical analysis, Thermal analysis, Rheological and Flammability analysis. Uploading/Updating Test result and prepare TDS, MSDS and RoHS certificate for new products.
Searching of literature and patent, pre-formulation, conducting of experimental trails, analyses it for new product and preparation of technical reports and summit to top management.
Build up process specific know-how act as the on-site for process issues. Conduct the data analysis to closely monitor plant/process performances against the process technology in the existing plant.

Polymer Engineer
Sep 2016 to July 2013
Company Name : Gharda Chemicals Ltd.
Company Profile : Manufacturer of Specialty Plastics Compounds PEK, PEEK, PEKK, PS, PEK/PEEK, & PEEK/ ABPBI Blend.
Job Profile :
Apply technical skills to provide support and services to new product developments, product modification, and product localization /converting and application development of high Temperature Polymers.
Responsible for day to day monitoring of application & development activities of high performance polymers, their compounds & composites .
Responsible for the setting up new product and application development lab with new equipment's (twin screw extruder, stock shapes extrusion line, injection molding, compression molding and coating.)
Route cause analysis of failure of experiments, Documentation, Technical report writing, monitor & guide, inspection, testing and interpretation of test result of finished products.
Monitor the field of latest innovation and development in science and technology (technology trend) sustainable contacts to regional strategic accounts identified.
Preparation of QTR (Quality Trouble Report) for all non-conformances daily QA report and responsible for RM, FG, SRM and online product clearance.
Planning and organizing day to day activity, completing R&D objective within Timeframe and Responsible for R&D trial new and Competitor sample or grades, Process Validation, implementation of SOP. Customer complain and supporting BD by assisting to marketing person.
Interpretation of test result (physical, mechanical/thermal/flammability/rheological properties). Expert in color matching and developing of new color grade of materials as per as customer required or Competitor base. Color matching visually & Software Spectrophotometer. Handling customer complains/problem by visiting their site to resolve the issue related to process and handling of the materials

Asst. Manager R & D and Technical Services
June 2010 to Sep 2012
Company Name : Next Polymer Ltd
Company Profile : Manufacturer of Engineering Plastic Compounds PA6, PA12, PA66, PA6/PA66, PC, ABS, PPO, PPS, PP, PMMA, PC/ABS Blends with Glass Fiber, Talc, Mineral and PTFE filled.
Job Profile :
New Product/Application Development (Engineering Polymers- PA6, PA66, PC, ABS, PPO, PPS, POM, PMMA, PC/ABS Blends with Glass & Mineral filled) for Automotive, E & E Industrial, Engineering and Consumer Goods applications.
Interpretation of test result (physical, mechanical/thermal/flammability/rheological properties). Expert in color matching and developing of new color grade of materials as per as customer required or Competitor base. Color matching visually & Software Spectrophotometer.
Planning and organizing day to day activity, completing R&D objective within Timeframe and Responsible for R&D trial new and Competitor sample or grades, Process Validation, implementation of SOP.
Involve in technical support to marketing team , application & development and attaining the customer complaint.
Responsible for Polymer composites and Blend Optimization, Flame Retardant (Eco-friendly and normal) material development and material Analysis and Characterizations.
Responsible for the processing technology and solving the processing issues such as injection molding, Extrusion/compounding, blending and recycling.
Maintain the inventory of all necessary concerning labs and Equipment’s spare parts. Maintain and Implement 5-S on shop floor. own the lab equipment’s, (Extruder, molding machine and testing equipment’s such as mechanical, thermal & rheological) Maintain the documents as per ISO 9001-2008 QMS.
Familiar with extrusion technology and design have sound knowledge on single and twin screw extruder such as Extruder ZSK Models, Co-perieon, CPM & Ninging Ruhiya and S M- Platek Korea.
Expert in processing technology and solving the processing issues such as injection molding, compounding/extrusion, blending and recycling process.
Searching of literature and patent, pre-formulation, conducting of experimental trails, analyses it for new product and preparation of technical reports and summit to top management.
Talking the trail of new Additives and Materials as per requirement of the customer and monitor, guide, motivate, trained the new trainee and manage to the workers work as a time team under the company policy and company rules.
Arranging third party testing of material when required and on customer demand.. Writing SOPs, WI, preparing spec., MSDS, PDS and other documents of R&D department.
Allocate work to team members; monitoring performance thus executes the project timely.
Lab representative at customer visit in-site our plant.

Quality Controller
June 2005 to June 2006
Company Name : Premium Poly Alloys Pvt. Ltd.
Company Profile : Manufacturer of Commodity Plastic Compounds HDPE, LDPE, LLDPE, PP with Glass Fibers & Mineral filled.
Job Profile :
Color matching and developing of new grade of materials as per as customer required
Handling M/Cs for manufacturing of different types of compound used for different automotive.
Handling high speed mixers for making dry blends of different grades. Having good knowledge towards additives used for compounding. Also keep attention towards environment friendly operations and work hardly on it.
Trouble shooting of problems related to quality.
Monitor the activities of Production dept. Ensure high production of Operation.
Monitoring documenting & Quality Plan of Whole System.
Worked with Quality control lab and Dispatch.


Material Handled
Commodity Plastics: PP, PE & PMMA
Engineering Plastics: HIPS, ABS, M-PPE, Nylon (6, 12, & 66), PS, POM, PC, & PC/ABS Blends
Specialist Plastics: PEK, PEEK, PS, PEK/PEEK,& PEEK/ABPBI Blends
Bio-Degradable Plastics: PLA (Poly-lactic Acid)

Conferences & Seminar
Recent Advances in Polymer Technology (RAPT-2009) paper presented on “Evaluation of the properties of PLA/PP based biodegradable Nano-composite” at North Maharashtra University Jalgaon on RAPT-2009.
Advanced Polymeric Materials APM- 2010, CIPET Bhubaneswar (Volunteer).
Presented seminar at innovative topics such as-
Banana Fiber Reinforced PLA Bio- composites in 2010.
Electrical super conductivity in polymeric plastics materials in 2009.
Advanced fast curing adhesives in adverse conditions in 2008.
Remarkable properties of Catalyst in 2007.

Personal Proficiencies
Design products and process for the development of polymer products to meet the needs of industries and society.
Employ advanced techniques, skills and modern engineering tools necessary for synthesis, testing and processing of polymers.
Ability to communicate and function effectively in multi -disciplinary teams

M.Tech. Project
Title: Biodegradable PLA Hybrid Bio-Nanocomposites: The effects of Fibers and Clay treatment on the properties of bio-composites.
Abstract: Biocomposites is a movement that has gained the global attention over the past few years. The growing environmental awareness and economical factors are forcing the industries, researches and scientist to seek more ecologically friendly materials. PLA/Banana Fiber (BF)/CLAY is a “Hybrid Nanocomposites”, Eco-friendly, having the functional capability to substitute hazardous synthetic fibers, with several advantages like- Environmental Aspects, Biological Aspects, Production Aspects, Component Weight Issues, Financial Aspects, specific strength and modulus aspect, and low density. The presently market for biocomposites are in the construction, packaging and automotive sectors however, new opportunities and applications will likely arise. Aim of my work is treatment of fiber, fabrication to composites, find out the effect of Natural Fiber (Banana Fiber) and Clay (C30B, 20A) loading on the properties of biocomposites such as mechanical, thermal, morphological properties and biodegradation of composites

Certificates
Best Volunteer award in International conference on “Advanced Polymeric Materials- 2010 (APM-2010)” organized by Laboratory for Advance Research in Polymeric materials (LARPM), CIPET, India-2010 .
Best Cadet award in NCC camp-2005.
Three years NCC course with (“B & C” Certificate Passed) Certificate [2002-2005] .
QA International Certificate” ISO 9001:2000-Internal Audit Training Program”.
Certificate of Internal Quality Audit “ISO 9001:2015 & ISO 14001:2015” in Malaysia 2017.
Certificate of Hazardous Chemical and Chemical Spillage in Malaysia.
Certificate of Understanding Malaysia Environmental Law in Malaysia 2014.

Future Goals

To be an integral part of the research and development organization, meet challenging productivity, as well as bring about conductive personal and professional growth an organization of high repute preferably Petrochemicals Industries/ Plastics/ Polymer/ Polymer Blends & Alloys/ Rubber and Composites Industry