Ref. No. : CA - 12417 - (Production - Extrusion – with 21.3 years in Plastic Industry)

Education

M.Sc In Polymer (Plastics) Science & Engineering from London Metropolitan University, London. (Sept 2005-2006)
Bechlor Of Engineering In Polymer Technology from Plastics Technology Centre (September 1999 to 2003)
University Diploma In Polymer Technology from University of North London (September 2001)
HSSC (Pre-engineering) from PAF Degree College Risalpur (1999)
SSC (Sciences) from PAF Degree College Peshawer (1997)

Skill Sets

SAP Power User PP Module.
Command on Computer Aided Designing/Computer Aided Manufacturing and Programmable Logic Control. Mold Simulation software MPI. Comfortable in using Microsoft office 2010. Good presentation skills. Command over English.
Lean Manufacturing System
5 S
Internal Quality Auditor ISO 9001:2008

Work Experience

Asst. Production Manager
Since April 2009
Company Profile: Leading industrial plastic products manufacturing, being in the field of specialized engineering plastic conversion.
Job Profile:
Handling Sheet Extrusion Lines. a) Reifenhauser, b) Omipa c) BG Plast. for (PC, PMMA, HIPS, HDPE, PP). Producing 4000 Tons of Plastic Sheets Yearly for different applications.
Injection Molding Section (Paint Pail production with IML Technology and Battery Cases manufacturing). Producing Yearly 3000 Tons of Paint Pails and Battery Cases for our customers.
Troubleshooting & process evaluation
SAP Production Planning Power User.
Prepare Monthly MPS for smooth production as per sales requirements.
Ensure through process studies that all production systems are operating at optimum levels and efficiencies,
Raw Material requirements.
Prepare monthly KPI’s for Production Department,
Schedule for Preventive maintenance,
Budget Preparation,
Research & Development and Polymer Material selection for application.

Production Manager
2007 - April 2009
Company Profile: Disposable Food Packing, Packaging Films & Sheets, Mono-Layer Extrusion Line, Co-Extruded Sheets. Website Hit Counter.
Job Profile:
Installed Polystyrene Foam Extrusion Plant for Disposable Food Packaging.
Training & troubleshooting on Tandem Foam extrusion and thermoforming machines.
Thermoforming mold design
Supervise production and all quality aspects of products
Plan weekly production in consultation with marketing dept.
Ensure proper storage & handling of raw, packaging and in-process materials and finished goods in appropriate locations.
Approve daily production report and other reports prepared by APM.
Ensure through process studies that all production systems are operating at optimum levels and efficiencies, minimize wastages, increase workers productivity and reduce down time.
Manage overall maintenance of Plant.
Responsible for validation of production equipment and molds as per required timetable.

Process Engineer (Optimization of Production).
2003 to 2005
Pak Elektron limited (PEL).
Job Profile:
Training by Foreign Engineers (Australian & Chinese).
Installation of twenty new Injection-Molding Machines, Sheet Extrusion Line (HIPS, ABS), PVC Profile Extrusion Line for Ref Gasket & Thermoforming Machine.
Designing layout of department and of machines.
Providing technical assistance in Material Selection to R&D department.

Internships:
Gatron Industries Limited
Job Description:
Injection Molding of PET bottles and Trouble shootings
Solid State Polymerization of PET
Testing

Omer Jibran Engineering Industries Ltd
Job Description:
Injection Molding Processing
Repair & Maintenance of Injection Molds
Blending of recycled HDPE & PET into new blends.
Designing of Extrusion Screw for PVC pipe and Profiles
Natural Rubber Compounding and Testing
Mold Designing of a fancy ball point cap

Future Goals

Excel in the field of manufacturing and designing of Polymer (Plastics) Products with a reputable organization that offers growth in terms of career and learning.

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