Ref. No. : CA - 10577 - (Production - Extrusion – with 24.8 years in Plastic Industry)

Education

MBA in Operation Management
Post Graduate Diploma In Plastic Processing Technology from CIPET, Chennai in 1999
B.Sc (Physics, Chemistry, Maths) From Utkal University, Orissa in 1995.

Skill Sets

Strong in Planning, execution and control of plant functions;
Production reporting, accountability of resources.
Good Costing knowledge, Process costing, Cost reduction and cost controlling;
Business development and Handling in Customer complaints;
Vendor development and sub contractor development.
Process troubleshooting knowledge in plastics & Aluminum flat product handling.
Strong in implementation and documentation of QMS, EMS and OHSMS.
Computer proficient in MS office, Tally, Internet browsing, Lotus notes and E-mail.
Reengineering of metal components to plastic components.
Man power problem solving.

Work Experience

Sr. Manager Production
From : Jan 2017 - till date
Company Profile : Manufacturer of Aluminium Composite Panel

Job Profile :
Guaranteed quality, safety, and efficiency throughout the operations by assigning tasks and instructing
employees regarding proper procedures.
Provided expert oversight and direction to the entire plant operations, which included leading workforce of more
than 75 Associates.

Production Manager
Since Jun 2007 - Aug 2011
Company Profile:Manufacturing and commercializing Aluminum Composite panel, FR grade Panel & PS foam sheet for Architectural Core Materials for sandwich constructions in marine, road, rail, air and insulation for construction industries.
Job Profile:
Improvement of process & ensure on time delivery
Production planning.
Prepared Daily & Monthly production report to CEO.
Process problem solving.
Continuous improvement in house keeping by using 5S Method.
Interaction & effective communication with departments like Q. A., SCM & Maintenance.
Develops maintenance plans required to manage mechanical, electrical and electronics/control maintenance which can minimize production downtime.
Supervision of operators & Process.
Rejection Percentage Reduced from 7 % to 4.2 %

Production Incharge
Jan. 2002 - Jan. 2007
Company Profile:Leading manufacturer of Aluminum Composite Panel product
Job Profile:
Set up of production system
Erection & commissioning of SPM m/c lines ( Woo bang- Korea ), and foam Extrusion line
Production as per target, timely delivered with reduced Lead time & in process rejection.
Inventory control as per Production plan..
Implementation of 5S on shop floor.
process troubleshooting

Shift In charge
July 1999 - Jan. 2002
Company Profile:Engaged in multi product plastic processing, Thermoforming plastic co- extruder in GP/HIP, HIP, ABS, PP, CA, HDPE, LDPE, LLDPE Emboss
/ plain, foam sheets, and rolls. Products: Blown Film, Calendaring plain, embosses & laminating of aluminum foil sheets and plastic film and foam sheet. Thickness0.22 mm to 7 mm.
Job Profile:
Supervision of the end products as per party’s requirement such as
Proper combination of plastics materials size gauge, proper shade & Corona Treatment
Supervision of fully computerized multilayer co-extrusion lines
Daily Production Planning based on weekly production plan
Verify availability of machine status, materials & manpower planning.
Control of production throughout the process, reporting for material accountability
Inspection of materials received from suppliers.

Achievements:
Rejection Percentage Reduced from 7 % to 5.2 %,
Rework Percentage Reduced from 10 % to 6 %,
ISO 9002:1994 and ISO 9001: 2000 System Implementation
Product development (developed system & process to laminate two different
types of materials, development of embossing sheet (Diamond embossing)
Successes FR grade ACP panel Produced.
Successes PU, PS foam sheet produced
Design & installed hopper dryer system to the exiting Hopper
Effective systems & processes for raw material receipts and storage & food preparation and service in shifts.
Familiar With ISO 14001:2004 + OHSAS 18001:2007 system for EHS management.
Work on development of laminating sheet product, PVC Film laminate online with HIPS Sheets
Installed hopper dryer system to the exiting hopper (make Motan)

Future Goals

I intend to build a successful career with a leading organization along with committed & dedicated people. I want to lead the team to achieve organization goals & explore myself & resize my potential, willing to work as key player in challenging & creative environment and prove myself capable in all circumstances

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