B.Sc.Chemical Engineering
Chemical Engineer in the field of erection,commissioning,technical textiles,PVC,BOPP,PET and related polymeric products, Printing Inks for different substrates, printing techniques, requiring innovation and engineered performance. Skilled in developing plastic goods. Experienced in developing applications, customers, businesses and products. Material fabrication, coating and laminating, testing and analysis, Process design, product development, product management, process validation, and material qualification
Plant Manager
Since May 2011
Company Profile: A Manufacturer of PVC Films/Sheets (Soft & Rigid), Flooring, Print Plastic & PVC Vinyl Flex. Synthetic Leather in which Dyed & Bleached Fabric is a key component.
Job Profile:
Recent Projects:
Erection, commissioning & operation of Coal Fired Boilers (Two Numbers) having 12,00,000 Kcal/Hr capacity.
Storage area of coal.
Uninterrupted supply of treated water.
Testing of coal.
Working with Multinational Pharmaceutical Companies
As we are the main producer of Rigid PVC used as primary packaging material for the Pharmaceuticals. In order to meet the requirements below mentioned parameters were started & implemented;
AHU System
GMP
ISO 9001:2008
OSHAS
ISO 14000
After implementation of all mentioned now we are the customer of world renowned Pharmaceuticals like Pfizer,Sanofi,Merck,Novartis etc.
Technical Field Exposure: Got extensive exposure in operation and maintenance of sophisticated machines like;
Calendars plant for production of plastic sheet
Preventive Maintenance
Six Color Gravure Printing Machines
Three Layers Lamination Machines
PVC Vinyl Flex Machines
Foaming Machine
Spectrophotometer
RO Plant (For Water Treatment)
Waste Water Treatment Plant ( Aerobic Based )
Blow Molding Machines
Injection Molding Machines
Material use
PVC Resin for both soft & rigid films.
As a polymer technician I am also giving consultancy to different industries involved in Production of PP & PET.
Fillers, Heat Stabilizers, Plasticizers, Impact Modifier, Processing Aid, Pigments, Solvents for Printing Ink etc.
Responsibilities
Monitored the production clearance list and inventory status report in batch production to ensure that the production is progressing satisfactory as per plan.
To ensure timely execution of dispatch in co ordination with concerned departments.
Ensured smooth coordination with the stores, dispatch, purchase & quality departments.
Responsible for planning, strategic decision making, organizing and leading and controlling the total operations.
Plan and review activity, provide support on technical issues, establish measure for process performance and over all Responsible for Production activity ,Analyze data of M/C, Manpower, Material to achieve maximum Efficiency; utilization & minimum down time, process rejection, cost reduction, Identifying key areas for improvement and get the same executed in systematic way.
Head Water Treatment
Fulfilling the quantity & quality of treated water for Process, Cooling Towers, Chillers, Boilers & Power House.
Development of Standard Operating Procedures (SOP), material safety data, Chemical handling procedures, water chemistry procedures, sampling and analysis procedures and environmental procedures.
Ensure environmental records are maintained up to date. Calibration of all connected equipments.
Ensure the chemical dosing like Antiscalent on time.
Making sure the regular supply of drinking water according the Standard Parameters.
For improving the shelf life of the RO Plant; CIP, Backwash of the Multimedia Filters & Chemical Cleaning carried out after defined time intervals.
Asst. Manager Production
Aug 2006 - April 2011
Company Profile: A Producer of Socks
Job Profile:
Plan, organize and direct the manufacturing and maintenance operations which ensure the most effective return on assets.
Initiative plans and processes which minimize manufacturing costs through effective utilization of
Manpower, equipment, facilities, materials, and capital. Assure attainment of business objectives and productions schedules while insuring product standards that will exceed our customers’ expectations.
Responsible for all types of audits from customer like , Nike, Addidas, Puma & also fro the Certification of OEKO TEX.
Waste Water Treatment
For smooth operation fulfilling the parameters as given; Biological Oxygen Demand as per recommendation. Chemical Oxygen Demand
Total Dissolved Solids. Total Suspended Solids.
Management of Sludge. To increase the Bacterial life by dosing the appropriate chemicals. Regular cleaning & overhauling of equipment like Chemical Dosing Pumps, Compressors used for Air, Sludge Transfer Pumps & Treated Water Transfer pumps. Annual shut down of the plant for major overhauling like cleaning of tanks etc.
Fulfill the requirements of customers during operation & for the Audit point of view as well.
As a part of EHS of the organization;
Making sure the proper safety procedures for operators & helpers like wearing of Fabric Masks, Chemical Masks, and Apperens & Safety Goggles.
Implementation of training schedules (i.e. Waste Handling) regarding EHS for all the departments according to NFPA Standards.
Training schedule of employees like Hazardous Waste Handling, Use of PPE, Spillage Response etc.
Certifications, Trainings, Professional courses.
ISO 9001,ISO 14000,OSHAS.
I have got the certificate for Best Suggestion on Water & Paper saving in Interloop Limited. Two Days training on EHS practices & their implementation in Pakistan Tobacco Company Akora Khatack Pakistan.
Six Months in-house training with an Italian Technician ( Mr.Lucciano ) on process development in Dyeing & leaching.
Three Days training with an American Consultant on Subject “Hazardous Waste Communication & Hazardous Waste Management at CIWCE Lahore.
From 19 Jan 2010 to 25 January 2010 I have got training in Singapore on Antimicrobial Treatment in Textile.
Highly motivated, energetic, hardworking, result oriented Production Planning & Quality control professional, who is well organized, flexible and determined to exceed performance standards. Seeking a leading position and challenging career with excellent growth prospects in a dynamic national / multinational workforce
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