Ref. No. : CA - 26273 - (Production - Extrusion – with 34.3 years in Plastic Industry)

Education

Diploma in Plastic From Karnaataka Polytechnic, Karnataka Technical Education Board in 1989 with 72%

Diploma in Production Management from ICOLAM, Chennai.

Diploma in TQM and ISO 9000 from IIMT, Chennai.

Diploma in Material Management from IIMT, Chennai 



Skill Sets

Experience in Production Management, New Product Development, Process Engineering Project Management& Improvement in Plastic Industry.
A strategic planner with expertise in managing production activities, streamlining processes / procedures to facilitate smooth production process & enhance productivity. 
Competent in analysing processes, identifying improvement areas and implementing techniques for reducing rejection level, rework and consumption of resources.
Knowledge of processing of the following plastic materials as PVC, CPVC, ABS, PP, PPr, SAN, HDPE, SBS, LDPE, LLDPE,  GPPS,PAC,PC and HIPS.
Strong practical and theoretical knowledge of process like Injection molding, Extrusion, blow molding etc.
Excellent team building and troubleshooting skills with proven ability in driving numerous process improvement projects during the career span.

MS Word, Excel, PowerPoint

Work Experience

Production Manager
May 2015 to Apr 2017
Company Profile: Leading manufacturer of UPVC   conduit and  Drainage pipe, High Pressure Pipes, Fittings and Crates etc.
Job Profile:
Reporting to Managing Director.
Managing the production activities; reviewing process schedules and production order; preparing and maintaining production reports and personnel records.
Successfully completed and commissioned PVC High pressure fitting project Installation and commissioning of new machine and moulds.
Attending troubleshoots of machine and moulds if necessary.
Maintaining documentation, inventory control through computer inventory system.
Cost control by optimum output and minimum wastage, target achievement.

Maintenance Purview:
Injection Molding Machines-Haitain 90 to 600 Ton, Conical and parallel  twin screw extruders

Sr. Production Engineer
Apr 2008 to Apr 2015
Company Profile: Leading manufacturer of uPVC SWR Drainage push and solvent cement fittings, High Pressure Pipes and Fittings, Compression Fittings, Crates, Bins, Chairs, etc
Job Profile:
Supervising the production activities; reviewing process schedules and production order; preparing and maintaining production reports and personnel records.
Installation and commissioning of new machine; conducting new mould.
Attending troubleshoots of machine and moulds if necessary.
Maintaining documentation, inventory control through computer inventory system.

Maintenance Purview:
Injection Molding Machines: 175 tons to 450 tones from Toshiba, 180 to 650 tones from Jonwai, 220 to 420 tones from Fu Chun Sung from Taiwan and Negribossi 830 tonnes from Italy.

Asst. Production Manager- Charge
Jun 1996 to Mar 2008
Company Name : AI Obaid Plastic Mfr
Company Profile : Leading manufacturer of PVC, CPVC, PPr fittings, pipes and other sanitary ware items.
Job Profile : 
Accountable for production planning, scheduling and monitoring; implementing ISO 9001: 2008 procedures; conducting internal audit during certification and after certification.

Maintenance Purview:
Injection molding machines – 125 tons to 750 tones (40 machines) from Zheziang Sound plastic machinery co, China with PLC controller from Japan and Taiwan.
Extrusion: compounding plants-Kolsite(India) PVC plant, Krauss maffei (Germany) CPVC plant, Shen Weida (China) concial twin screw plant. Pipe extrusion plant – CPVC/PVC Krauss maffei (Germany)
Blow molding: Unimax group (Taiwan)
Bending and Belling machines: IPM (Italy)

Processing materials and products: PVC, CPVC, PP, HIPS, ABS, SAN, HDPE, LDPE, PPr, XLPE  handled to produce items as follows: 
PVC and CPVC fittings for hot and cold water application, CPVC and PVC items with brass inserts, fittings for sewage water.
Sanitary items like toilet seat cover, flush tank and accessories, sink waste, Floor tile, mirror frames, water filter body, float valve ball.
PVC and CPVC pipes for hot and cold water applications.

Production Engineer (Compounding)
Nov 1994 to Feb 1996
Company Name : TV Projects (India) Ltd. TPE division
Company Profile : Manufacturer of SBS Thermoplastic elastomer resin and TPE compounds for foot wear, gaskets, etc.
Job Profile : 
Accountable for compounding plant project activities; production planning, monitoring and scheduling, wastage and rejection control; maintaining production records.
Maintenance Purview:
Machinery handled: Maris Twin Screw (Italy) SBS Compounding Plant (Italy) – 500 kg/hr 5 lines.

Production Supervisor
Nov 1993 to Oct 1994
Company Name : Synergy Polymers Ltd.
Company Profile : Manufacturer of reinforced mineral, glass PP and blended PP and master batches
Job Profile : 
Responsible for accomplishing production target.

Maintenance Purview: Maris Twin Screw PP Compounding Plant 700kg/hr & 200kg/hr and computerized Gravimetric Feeders (ITI, Italy).

Sr. Shift Supervisor
NOV 1990 to Oct 1993
Company Name : Gujarat Polyweave Ltd
Company Profile : Manufacturer of 100% export oriented PP and HDPE woven sack products and block bottom valve bags
Job Profile : 
Handling production activities; trouble shootings; conducting on line inspection and testing as per the standards.
Maintaining daily production and quality records.

Maintenance Purview
Machinery: Windmoller (Germany) Tape and Lamination Plants.
Quality Instruments: Zwick Universal Tester, MFI Tester & Weathering Tester.

Trainee Supervisor
Jan 1989 to Oct 1989 
Company Name : Ashofarohar Engg. Pvt. Ltd.
Company Profile : Manufacturer of PVC flexible pipes and cable compounds

Training And Seminar Attended
Attended training program conducted by Icon –Real Consultant Riyadh, on understanding and implementation of ISO 9001:2000 Quality Management Systems.
Successfully completed Internal Quality Auditor Training program by Icon – real consultant, Riyadh.  
Areas Of Expertise
Production Planning & Control:
Planning the production activities and implementing plans with a view to ensure timely accomplishment of production targets within the cost parameters.
Preparing & maintaining entire production related reports to apprise the top management.
Implementing effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.

Quality Assurance:
Implementing quality systems / procedures in the organization to reduce rejections.
Monitoring adherence to quality systems and comply with ISO 9000:2008 & TS16949 standards and maintaining requisite documents.

Process Enhancement:
Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems.
Implementing competitive methodologies.
Reviewing the operational practices, identify the areas of obstruction/ quality failures and work on system and process changes for qualitative improvement/ energy conservation.

People Management:
Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for performing maintenance operations. 
Delegating work schedules for smooth functioning of operations & leading people working at all level in an organization.

Future Goals

Assignments in Production / QC / Project Management with an organization of high repute.

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