• Gender: Male
• Age: 59
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India, UAE
• Preferred Location: Dubai U.A.E.
• Work Experience: 31.2 Year(s)

Education

B.Sc in Technology of Plastics with First Class from University of Bombay in May 1990.
B.Sc in Maths, Physics and Chemistry from Kakatiya University, Warangal with First Class in 1986.

Skill Sets

Computer Knowledge:
Basics Knowledge of Computer.

Work Experience

Factory Manager/ Business Unit Head
Since 2011
Company Profile : Manufacturer and Supplier of Polyester strapping, PET bottle flakes and packaging systems.
Job Profile:
Machinery Extruders, PET recycling line.
Responsible for P&L management of packaging unit .Responsible for entire manufacturing and sales activities.
Installation and Commissioning of European-make Single screw extrusion line 600kg/hr throughput for production of PET strap and Setting up PET bottle recycling line for the capacity of 1500 Kg/hr.

Factory Manager: From 2007 to 2011
Manager- Production: From 1995 to 1998
Company Profile: Manufacturer of Plastic strapping, packaging systems, and packaging products.
Job Profile as Factory Manager
Responsible for P&L management of Silvassa and Rudrapur manufacturing locations. Responsible for entire production activities with focus on optimum capacity utilization, procurement, quality, delivery, safety, manpower planning and implementation of TQM.
Cost Reduction: Captured significant savings through process improvements and Innovative recycling technology reflected in 10 to 15% savings in variable manufacturing cost.
Quality implementation of 5S, TQM, Operations Dash board, Suggestion scheme and Kaizen.
Operational enhancements: Introduced innovations that boosted product-fill rates to record high of 95%.
Projects Installation and Commissioning of European-make Single screw extrusion line 700kg/hr throughput for production of Polyester strap in Silvassa and twin screw extrusion 900kg/hr throughput for production of Polyester strap in Rudrapur.
Conversion of Idle asset PET line to make Polypropylene strap.
Solitaire award winner for the year 2009, which is awarded to one top performer of the ITW-India once a year at all India-level.
Products Polyester PET and Polypropylene PP Strapping, Paper products and Pre-stretch film.
Machinery Single and Twin Screw Extruders, Coating, printing and slitting machines.

Job Profile as Manager- Production
Responsible for the production, quality and development of polypropylene box-strapping by plastic extrusion process.
Transforming Sales plan into production plan for various areas of shop floor.
Co-ordination with purchase department for supply of raw material & components for uninterrupted production and maintenance department to keep the machine uptime high.
Inventory control of raw material and finished goods.
Maintain set quality standard and achieve production as per established cycle time.
Manpower planning to achieve required production targets.
Develop new applications for PP Strap in various fields. Develop PP Straps suitable for semi & fully automatic packaging machines.
Attend customer complaint, monitoring safety, and health and environment parameters in operations.
Developed a strap import substitute for fully automatic strapping machine.
Products: Heavy-duty plastic strapping PP suitable for fully automatic packaging machines.

Factory Manager
From 2005 to 2007
Company Profile : Maillis Strong Strap Pvt Ltd., Leading end-of-line packaging solution company
Job Profile:
Setting up a plant to manufacture PET strapping, with an imported state-of-the-art line from Italy. Responsible and accountable right from the start up of the plant, erection, commissioning and production. Responsible for operations manufacturing, engineering, purchase, accounts, costing, audits, quality control, administration, materials. Responsible for identifying suppliers for machinery and raw materials, designing the plant, setting up the process and product standards, recruitment of manpower and imparting the training.
Made a turn around by developing a strap for Cotton baling application. The steel strap was substituted by PET successfully. This in turn created a market for 10,000 MT of PET strap in India.
Products: Polyester PET strapping, packaging machinery and strapping tools.

Plant Manager
From 1999 to 2005
Company Profile : IRIS Smartcards Ltd., Manufacturer of smart cards in India.
Job Profile:
Installation and commissioning of Smart-card manufacturing machinery imported from Japan, U.K and Germany.
Responsible and accountable for manufacturing, quality, timely deliveries and developing the procedures and systems in the factory to manufacture smart-cards, magnetic-stripe cards and plastic I.D cards.
Responsible for physical plant security access control, closed circuit TV system and building construction.
Responsible for MRP, CRP, manpower planning, training and security aspect of equipment and goods in the plant. Assisting Purchase and Marketing departments in procurement and sales.
Set-up the plant right from the scratch.
Products: Smart cards SIM cards, pre-paid telephone cards, Magnetic-stripe cards and plastic I.D Cards, supplying to various industries such as Tele Communications, Banking, Amusement Parks. The process involves offset-printing on PVC/PET sheets, lamination, punching, chip implantation and card personalization.

Chemical Engineer
From 1993 to 1995
Company Profile: Ghandoura Pack., manufacturer of Sheets, foam sheets, PVC calendered film, footwear, etc
Job Profile:
Responsible for the production and quality of HIPS Sheet made by T-Die Extruders, thermoforming of HIPS sheet into various shapes, PS/PE extruded foam sheet, PVC film made by Calendaring process, PVC compounding for calendered film and foot-wear made by injection molding process.
Successfully commissioned a plant to make PVC Flexible Hose pipe.
Successfully involved in erection & commissioning of a coating plant to make BOPP self-adhesive tapes and label stock.
Products: HIPS sheets, PVC footwear, HD/LDPE film, PVC rigid film, BOPP self-adhesive tapes, PS/PE extruded foam sheet & injection molded components.
Machinery: T-die & Tubular extruders, Injection molding, Calendering and Compounding.

Process Engineer
From 1990 to 1993
Company Profile: Polychem Ltd., manufacturing of various grades of HIPS & GPPS.
Job Profile:
Responsible for Production, Quality and R&D of products PS, Styrene-DVB Copolymers, PVAc Beads etc.
Development of Polymers/Grades by various Polymerization Techniques.
Technical services and application development of various Polymers developed in R&D.

Future Goals

Seeking a senior level management position to leverage my skills in organizing, planning, team building and providing leadership.