Ref. No. : CA - 6953 - (Production - Extrusion – with 19.9 years in Plastic Industry)

Education

Post Graduate Diploma In Plastic Engineering From CIPET, Bhubaneswar In Year 2004.

B.E. (Mechanical) From C.V. Raman College Of Engineering, Utkal University, Bhubaneswar In Year 2001.

Skill Sets

A competent professional with nearly 5 years of cross-cultural experience in Production Operations, Process Improvement, Team Management in H.D.P.E And P.V.C Pipe Plant.
Proficient in leading teams for running successful production operations.
Proficiency in optimum utilization of men, material and machine to give the best product at the minimum cost.
Sound knowledge in 5-s principle, Kaizen Technology, Free lean manufacture and First Sort Approval.
Possess excellent analytical, troubleshooting and inter-personal skills with proven ability in driving quality enhancement, process improvement and cost saving initiatives.

Work Experience

Manager In Plant.
Since Jan. 2010
Company proflile: Leading manufacturer and exporter of pipe fittings, industrial pipe fittings, PVC pipes, industrial pipes
Production Control:
Managing production operations involving preparation of die change and line up machines from production point of view and ensure timely accomplishment of production targets within the time.
Developing, managing and monitoring the performance of multi-skilled work force and conceptualising need-based training programs for maximising operational efficiency.
Managing the functions of troubleshooting for reducing machinery downtime to minimum.
Conducting process audits; reviewing existing processes and re-designing the same for enhancing operational efficacy and achieving maximum cost savings.
Process Engineering & Improvement:
Focussing on optimisation of process parameters and initiating process improvements for achieving bottom line objectives and productivity targets.
Conducting process audits; reviewing existing processes and re-designing the same for Enhancing operational efficacy and achieving maximum cost savings.
Establishing Quality Systems across various processes to reduce rejection levels and ensure high quality standards at all the stages of production.
People Management:
Developing & improving the performance of production staff and educating them on operational / processes & policies.
Leading, supervising and guiding the operational / production team and training the workforce to handle equipments & machinery.
Achievements:
Maintained 5-s & discipline on the sub floor and Minimised the scrap and rework level.
Identification causes of wastage through root cause analysis and rectified them, reduced the down time and reduced wastage % from 7 to 4.

Previous Assignments
Senior Engineer (HDPE & PVC)
From Sept’ 08 to Oct ‘09
Silavassa Pipe Pvt Ltd, Silavassa.

Production Supervisor (HDPE)
From Aug’ 07 to July’ 08
Aminatit LLC, Oman

Shift Engineer (P.V.C)
From Dec’ 05 to Aug’ 07
Prince Pipes & Fitting Pvt. Ltd., Dadra


Future Goals

To work as plastic industry Senior Manager maintaining the same line.

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