Ref. No. : CA - 15442 - (Production - Extrusion – with 43.8 years in Plastic Industry)

Education

PSG (Arts & Science) From Coimbatore

B.Com in (1983 to 1986)

Skill Sets

Areas of Interest
Production Planning & Control, Overall Equipment Effectiveness,
Maintenance Operations, Quality & Quantity Assurance
Cost Reduction, Audits & Inspection SA8000 & BRC
Production Management, Manpower Planning and training
Statutory work & Administration, Imports & Export documentations & Customs clearance.

Work Experience

Factory Manager
Since Sep -2018 to Nov-2020
Company profile- Manufacturer of Re-closable Plastic Bags, Retail Plastic Bag & Industrial Plastic Bag.

Job profile-
Product: Only for export all type of printed and un printed bags and rolls for PP woven fabrics and bags,
Equipment’s: Tape plant and looms, Multi layer& Mono-layer, Holy & Canra flex roto printing, Polygraph flex, extrusion lamination and coating.
Lamination & Slitting, Mamta, Excel, China & Heming stone bag making machine and Gusseting machine, try fold and soft loop handle and cross sealing machine….etc.

As Factory Manager (Blown film dept.)
Since July-2016 to April-2018
Company profile- leading Manufacturer of KW1 , Plastic, from Conakry, Conakry.

Product: Shrink film and bags, Printed bopp, pet, m.bopp, Foil lamination film, water & milk printed rolls, juice powder printed rolls etc……
Printed and UN printed shopping bags, Bakery & Laundry bags.
Equipment: Mono layer, two layer (ABA), 3,5 & 7 layers blown film extrusions, Flex printing stack and CI Flex, Lamination & Slitting and different type of bag making machine, Recycle machine etc…

Manager (Blown film)
Dec 2013 to 2016
Company Profile: Manufacturer of blow films,  master batch etc.
M/s SMB Overseas,
Job Profile:
Lamination blown films and virgin raw material, filer, master-batch etc.

Factory Manager
Dec 2010 to Nov-2013
M/s.V5 Plastics Ltd,
Company Profile: Manufacturer of Blown film & Woven sacks etc. 
Job Profile: 
Blown film & Woven sacks dept

Production Manager
Feb 2005 to Nov 2010
Company Name : Top Industries Ltd, West Africa.
Woven Sacks & Blown film dept .

Co-Ext-ruder dept Supervisor
1995 to 2005
Company Name : Manama Package Industries

Co-Ext-ruder Shift In-Charge
1992 to 1995
Company Name : NAPC0

Shift Supervisor
1986 to 1992
Company Name : Maharaja Plastic Industries 
Job Profile : 
Film department

Job responsibility
Plan production activities, production meetings, machine maintaining schedules, worker schedules and budget maintenance schedules and quality of products. 
They have to take care of all the features associated with a particular plant department. The safety measures have to be followed. 
If there are any quality related issues, have to find out the reason and ensure that it is not repeated. 
Has to collaborate and meet with other managers. Liaison with the financial department is of much significance. 
Ensure that receiving and shipping schedules are followed accurately 
See to it that the workers always abide by the safety rules associated with the industry. 
They need to attend the scheduled corporate meetings and training. 
Conduct performance reviews of employees.
Provide support to all manufacturing teams and manage efficient integration of work flow. 
Ensure compliance to all schedules for machines and facilities and assist in installation of all equipment's. 
Maintain optimal level of customer services for both internal and external customers. 
Administer all financial functions of facility and prepare all required budgets and forecast same as per required budget. 
Negotiate between various labor relations and perform regular appraisals for personnel and recommend changes in salary as per requirement. 
Ensure optimal level company performance and administer employee workforce and assist to design all continuous improvement activities and maintain process control. 
Provide support to all facility activities and prepare profit plans for plant. 
Ensure compliance to all budgets and manage communication for all management and supervise performance for same. 
Assist operation team to implement all business goals through appropriate lean manufacturing methodology. 
Analyze all customer metrics and recommend improvement to all SPAN. 
Maintain efficient quality of all products within required budget and prepare schedule
Maximum Production/Less Wastage, Customer analyses, pricing, conformation of order, quality issues.. Etc

Profile Summary
Over 30 years of experience in Factory, Plant & Production management of Woven sacks & Blown film Extrusion film process and maintenance in the field of flexible packaging industry.
A production professional with proper record of accomplishments in management down line training / development/motivation/supervision/promotion of team work and implementation of process/procedure to increase productivity and efficiency.
Deciding on formulation of poly combinations as per required low denier and high denier with polypropylene and high density, low density liner materials market fabric, fertilizer, agriculture, industrial fabric like close weaving 2x2 flour packing, sugar, cement laminated bags, also plastic film properties. (Like Barrier film Non barrier Oil film, Milk film, Different application for lamination film, Bread Film , LDPE Shrink film etc……….)
Strong expertise in packaging Tape Plant Kabara & Lohia Lorex and extrusion coating and lamination PP & LDPE min 10 microns to 100 microns, 4,6 & 8 shuttle auto looms, China & Austria high speed auto looms, 1,2 & 4 colour stack type print and real to real print with auto sewing and cutting, manual sewing and cutting, PP Recycle machine etc…. extrusion blown film, Roto & Flex Printing, Solvent base & Less, All type of pouches and carry bags operation, formulation to develop various film, testing, SQC, Machine maintenance and Troubleshooting etc…
All factory related statutory compliance, imports & exports documentation, customs related work for SEZ Zone

Machine exposure:
Woven sacks division:- Kabara , Lohia lorex tape plant, extrusion lamination and coating plant PP & LDPE, auto & semi auto high speed looms, auto and manual printing machine, auto manual sewing machines, recycle machine
Blown film extrusion division:- Polyrema,Germany, YE I Machinery,Taiwan, Mamata Brampton, India, Kabra,China & Macchi 3layer blown film ext-ruder, Kabra, Macchi & Winsor5 layer blown film ext-ruder, Reifenha user & Kiefel, Germany.7 layer Ext-ruder and different make Mono layer blown film extrude-rs.

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