Ref. No. : CA - 14368 - (Production - Extrusion – with 25.2 years in Plastic Industry)

Education

Diploma In Mechanical Engineering From B.T.E. (Bombay Technical Education)

A.M.I.E. from Mumbai University

Skill Sets

Process Management, Quality Assurance, Process Enhancement, Cost Estimation, Project Management, Installation & Commissioning, Material Management, Team Management

Work Experience

Production Manager
(PE blown extrusion / Cutting / Gluing / Slitting / Pouch making process / Recycle process / Flexo Printing / Rotogravure printing)
Apr 2013 to Nov 2014
Company Profile: A pioneer manufacturing company in Nigeria for Polyethylene products. (capacity : 400 MT/month) Multilayer, Monolayer, Rotogravure, Flexo printing, Lamination machines, Cutting / Sealing / Slitting machines
Job Profile:
Monitoring and scheduling the all overall production process to ensure timely achievement of production target with optimum quality.
Prepare and integrated to meet delivery date and effective planning resources for optimization of man, machine, utilization and reducing waste for enhancing productivity and profitability.
Supervise all production activities ( Extrusion / Cutting / Gluing / Slitting / Sealing) in accordance to the quality norms, planning integrating the material in an effective and economical manner to downsize production time and increase the productivity.
Responsible for raw material procurement and production, planning, and control.
Meet customer service level and quality standards.
Ensure optimum capacity utilization.
Reduce the manufacturing cost through proper selection and utilization of man, machine and material.
Implement quality standards at all production stages.
Up-keep of machines by adopt proper preventive maintenance schedule.
Day to Day analysis production reports, quality reports, raw material and spares stock.
Implement safety measure in system.
Troubleshooting during normal and abnormal.
Provide engineering supports in the areas of design production at all stages characteristics related development manufacture of the product.
Provide advance level process troubleshooting supports and production process analyzing data identifying areas of improvement and participate in continuous improvement activities to reduce production cost and improve
quality and productivity.

Production Manager
(PE blown extrusion / PVC shrink extrusion / Cutting / Gluing / Slitting / Pouch making process / Recycle process)
Nov 2008 to Feb 2013
Company Profile: Leading manufacturing company in central Africa for PVC shrinkable reverse printable films and PVC shrink plain sleeves, PE (HD/ LD) blown films used for confectionery items for local and export market.
Multilayer, Monolayer, Rotogravure, Flexo printing, Lamination machines, Cutting / Sealing / Slitting / Gluing / Loop handle machines
Job Profile:
Monitoring and scheduling the all overall production process to ensure timely achievement of production target with optimum quality.
Prepare and integrated to meet delivery date and effective planning resources for optimization of man, machine, utilization and reducing waste for enhancing productivity and profitability.
Supervise all production activities (Extrusion / Cutting / Gluing / Slitting / Sealing) in accordance to the quality norms, planning integrating the material in an effective and economical manner to downsize production time
and increase the productivity.
Responsible for raw material procurement and production, planning, and control.
Meet customer service level and quality standards.
Ensure optimum capacity utilization.
Reduce the manufacturing cost through proper selection and utilization of man, machine and material.
Implement quality standards at all production stages.
Up-keep of machines by adopt proper preventive maintenance schedule.
Day to Day analysis production reports, quality reports, raw material and spares stock.
Implement safety measure in system.
Troubleshooting during normal and abnormal.
Provide engineering supports in the areas of design production at all stages characteristics related development manufacture of the product.
Provide advance level process troubleshooting supports and production process analyzing data identifying areas of improvement and participate in continuous improvement activities to reduce production cost and improve
quality and productivity.

Plant Head
(PVC Extrusion / PE blown film extrusion / Cutting / Gluing / Sealing / Slitting / PVC Compounding / Recycle process)
Oct 2006 to Sept 2008
Company Name: Makers Polyfilms Pvt. Ltd.
Job Profile:
Responsible for production, planning and control.
Responsible for raw material and spares procurement.
Prepare daily production and quality reports of each department (PVC shrink extrusion / PE blown film extrusion / Cutting / Slitting / Sealing / Pouch making / Compounding / Gluing) and report to management.
Implement preventive maintenance schedule to avoid breakdown.
Guide to production related people about proper setting of PVC shrink extrusion process, PE blown film extrusion process to achieve optimum quality and productivity and reduce the rejection.
Prepare suitable compounding for PVC shrink extrusion process according to job requirement (Label and Plain grade film) to get proper quality and improve extrusion process and maintain the cost.
Prepare PE (LDPE / HDPE) recipe for lamination grade film and general grade film.
Keep focus on wastage of each department and cause and there rectification.
Prepare shift wise manpower schedule of each department according to their skill and specialization to reduce rejection and improve quality and quantity.
Implement safety measure in the system.

Plant Head (PVC shrink extrusion / Cutting / Gluing / Slitting)
Nov 2004 to Sept 2006
Company Name: Ameet Polyfilms Pvt. Ltd.
Job Profile:
Responsible of productivity and quality of each process (Extrusion / Cutting / Gluing / Slitting / Compounding)
Responsible for raw material and spares procurement.
Responsible for net loss or profit of the product.
Organize require man power strength for each department.
Responsible for production, planning and control.
Set suitable PVC extrusion process according to job specification. (width, shrinkage, thickness, room temp)
Implement safety measure in the system.
Meet production target with low rejection and optimum quality

SR. Production Officer (PVC shrink blown extrusion process)
March 1999 to Oct 2004
Company Name: Garware Industries Ltd.
Job Profile:
Responsible for production and quality of entire of the shift.
Prepare machine wise production planning for the shift.
Set properly PVC shrink extrusion process with minimum rejection and with require quality.
Arrange machine wise man power according to production planning .
Troubleshooting during normal and abnormal.
Achieve shift production target with minimum rejection and require quality

Behavioral :
Result Oriented.
In-Depth technical knowledge of all production process (PVC and PE extrusion process/ PVC shrink Compounding / PE blown film raw material recipe / Cutting / Gluing / Slitting / Sealing)
Good communication skill and fair to train the people.

Machine Operation System
PE Blown Film Process :
In-depth knowledge of proper machine (Multylayer / Monolayer) operating system with less rejection and with optimum quality and productivity.
Multylayer : Windsor (India), Lung-Meng (Taiwan), Rajoo (India)
In-depth knowledge of raw material and there recipe for Lamination blown film, Cling (stretch) blown film, Shrink wrap blown film, Shopping bags blown film and Industrial bags blown film.
Lamination film : Oil pouch, Yoghurt / Milk pouch, Salt pouch, Detergent pouch, Whisky pouch and Confectionery items, etc.
In-depth knowledge of maintenance (Mech. / Elect.)

PVC Shrink Blown Extrusion Process :
In-depth knowledge of proper setting of PVC shrink extrusion process (m/c speed, temperature of all zones) according to job specification (width, thickness and shrinkage) and room temperature.
In-depth knowledge of proper PVC Compounding, set suitable raw material mixing ratio according to print grade film extrusion and plain packaging film grade extrusion to get optimum quality and productivity and also maintain proper cost of the product.
In-depth knowledge of proper setting of shrinkage (MD/TD) and camber, clarity, etc. of the film.

Cutting / Slitting / Gluing / Pouch Making Process :
In-depth knowledge operation and setting of Cutting, Slitting, Gluing and Pouching process with less rejection and optimum quality.

Recycle Process (Pe Blown Film):
Expert in recycle process which one helps to reduce production cost.
Expert in the proper setting of recycle process (crushing process / palletizing process) to get optimum Quantity.

Achievement
Best performance of the year 2003. Garware Industries Ltd. Nasik, India.

With 15 years of comprehensive skills & knowledge
A tenacious & persistent professional with expertise in implementing cost saving measures to achieve substantial reduction in terms of man-days, production cost and raw material.
Proficiency in coordinating with the vendors, enhancing there process operations; thereby achieving required quality level in the supplies.
In-depth knowledge production process and M/C maintenance (Mech./ Elect.) and raw material (compounding).
Expertise at handling the inventory function, to curtail inventory- holding expenses and adherence to the minimum inventory level to minimize wastage.
Proficient in establishing process / procedure and managing the shop floor activities, ensuring timely accomplishment of production targets.
Ensuring compliance to quality standards and maintaining all related documents.
Expertise at handling the Mechanical and Electrical maintenance

Production Manager / Extrusion Manager
PE blown film extrusion process.
PVC shrink blown extrusion process.
PE blown film raw material recipe.
PVC shrink compounding process.
Cutting / Slitting / Gluing / Pouch making process.
Recycle process.
Maintenance skill (Mech. / Elect.)


Future Goals

Establish our own flexible industry.

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