Ref. No. : CA - 15124 - (Production - Extrusion – with 21.3 years in Plastic Industry)

Education

M.B.A. Operations M.G.T. From S.M.U.(DL) in Year 2012

B.E. (Mechanical) From S.R.T.M.U. MH. in Year 2005 With 71%

Diploma in Automobile Engg. in Year 2002 With 70%

12Th From H.P BOARD in Year 1999 With 51%

10Th From H.P BOARD in Year 1997 With 63%

Skill Sets

Core Strengths
Team Management
Project Management
Strategic Planning
Quality Assurance
Operations Management
LEAN Manufacturing

Work Experience

Deputy Manager Production & Planning
Since March. 2012 
Company Profile: Leading supplier of cable, wires and cable
Job Profile:
Creating & maintain, B.O.M & other tech. specs. In SAP.
SAP Applications from Work order generation to closing (Inventory Management). 
Planned Order Compilation & Convert to Production Orders & RM requirement. Creating Month Plan, Weekly Plan & Daily Plans & check adherence to Actual Production. 
Developing new process concepts for production optimization, improvement and developing guidelines for the sequencing of manufacturing activities. Sequencing manufacturing operations for optimum utilization of 3M’s. 
Planning & coordinate procurement of items for production, non production and raw materials. Planning & coordinating production activities daily, monthly & yearly. 
Coordinating and following up of schedules, deadlines and delivery dates for new product development, new machines & tooling etc.
Capacity Planning, CAPEX & Demand Management. Developing new concepts for improvement in process & products.
Responsible for Copper Control Project, OPERATION SYSTEM Cost reduction through development of alternate suppliers, materials & value Engineering.
Identifying cost competitive sources for required materials with essential quality standards. Taking up new Projects based new Products Development, Packaging & RM requirements
Assist Plant Head in Production planning, Budget, MIS & other technical issues.
Achievements:
Completed Plant Level Kaizens for Productivity Improvements. Successfully Implemented Cost effective Packaging Methods to reduce Cost. Member of Demand management through SCM. Successfully commissioned all new Equipments with FTR initiative. Developed & Implemented QMS (ISO 9001) in first year of Operations.

Notable Achievements:
First Prize in Sumitomo Group for Highest No. of Kaizens.
1.13 Crores INR Savings in FY 13-14 through Manufacturing Excellence Program.

Project Manager
From Dec 2010 To Feb 2012
Company Profile: Manufacturer of Electronic and Lighting products, Kitchen Appliances, consumer durables & more
Job Profile:
New Product, process & machine development & improvements in existing systems.
New Process & product trials & improvements if any. 
Preparation of requests for quotations for new machines, tools, moulds & process.
Purchase order processing, BOM & negotiations.
Coordinating and following up of schedules, deadlines and delivery dates for new product development, new machines & tooling etc. 
Sequencing assembly operations for optimum utilization of 3M’s. 
Line balancing for final products assembly. Developing new concepts for improvement in process & products. 
Resolving vendor grievances, and claims against suppliers.
Cost reduction through development of alternate suppliers, materials & value Engineering. Identifying cost competitive sources for required materials with essential quality standards.
Arranging dispatches for various destinations. Effective communicator with excellent man management skills; strong analytical, problem solving & organizational abilities. 

Sr. Engineer Production & Engg
From Nov 2005 To Dec 2010
Company Name: Motherson Sumi Systems Ltd 
Job Profile:
Participating in production related tasks including planning, control and trouble shooting. 
Achieving production targets and achieving the same within time and cost parameters. Optimizing man & machine utilization to achieve pre set production targets. 
Developing new process concepts for production optimization, improvement and developing guidelines for the sequencing of manufacturing activities on the shop floor Enforcing the implementation of quality standards for the smooth running of business Swiftly keeping low rejection level and reducing the downtime of lines. Responsible for production scheduling. 
Ensure implementation & adherence to systems and processes Responsible for Process improvement, Tool monitoring, Standards, Lubricant Control. Time motion study for Mfg process to measure productivity Co-ordination with various departments.
5 S Activities & Kaizen Activities. 
Monitoring plan vs. actual status on daily basis. Handling the responsibilities of Shop floor and adhering to the shop floor compliances. 
Handling Shift Supervisors & MIS reporting, Manpower Handling Over 9 years of manufacturing expertise with complete knowhow of Wires & cables latest technologies & machines. (Niehoff Multiwire Drawing, Bunching, High speed extruders Nokia, Maillefer, Wilson, Rosendahl, and Samp)

Professional Exposure
Project Planning & implementation for new Plant set up & New Product Development from Scratch to Final Handover.
Planning and implementing the schemes to achieve the business objectives; meetings conducted to know new product requirements. Devising strategies to improve the commercial performance by increasing its turnover and maximizing profitability; instituting procedure in place to control expenses. Maintaining customers focus on all times and answering to customer’s enquiries using the standard guidelines. Taking ownership of complaint and queries and proactively following through to resolution; ensuring that all customers’ queries are well resolved. Supporting decisions made by customer service management and conveying to reinforce the team members. Ensuring the error free processing of all service requests; maintaining a high-quality customer experience. Gathering the market intelligence, tracking the competitors’ activities and providing the valuable inputs for fine tuning the sales & marketing strategies. Conceptualising and implementing competent strategies with a view to penetrate new accounts and expand existing ones for a wide range of products / services. Organizing sales promotional activities as a part of brand building & market development effort. Developing new streams for revenue growth and maintaining relationships with customers to achieve repeat / referral business. 

Core Competencies
Manufacturing:
Develop & implement Manufacturing process inline with Organisational Goals & Objectives. Monitor Manufacturing Processes & Plan RM & Resources acc. Develop Manufacturing processes inline with QMS. Manpower Control & Multiskilling. Reduction in Scrap & Non value added activities by LEAN Manufacturing. Budget plan & reduction in Direct & Indirect costs.

Quality Assurance:
Implementing standards and ensuring adherence to quality standards as per QMS. Leading the implementation of qualitative assurance across Products & Packaging.
Mentoring & directing routine / non routine quality issues by interacting with customer depts. Like SCM and implementing countermeasure. Monitoring of Critical to Quality (CTQ) factors adherence and implementing new ones. Conducting process audits on line as per schedule and closing any NC.

Process Enhancements:
Champion for Manufacturing Excellence in LAPP INDIA.
Analysing various processes/applications and recommending modifications & equipment calibrations to enhance operational efficiency. Devising systems and process changes for qualitative improvements in productivity and for reducing the rate of line rejection & Down time.
Developing new process sequence for new variants or changes. Work station standardization for improving productivity through LOS(Lapp Operation System)

Manpower Management:
Planning and imparting training to supervisors / technicians to improve skills and effectiveness.
Mentoring Diploma trainees to develop them into future supervisors Multi skilling of line technicians in Safety, Quality & delivery Mentoring teams for Kaizens, 5S improvements on line.

Future Goals

To build a long term prospective and a focused career which enables me to enhance all my technical and professional skills by working with a company like yours and undertaking several challenging assignments which bring growth to the concern and satisfaction to the customers.

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