• Gender: Male
• Age: 50
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 27.3 Year(s)

Education

Pursuing B.Tech Mechanical From KSO University

B.Sc From Shivaji University in 1997

Skill Sets

A perspective professional about 15 years of work experience in Production Planning, Plant Commissioning (Projects), Maintenance, Troubleshooting & Quality Assurance.  Demonstrated abilities in managing the Plant Operations of PVC and CPVC pipes & Fittings Manufacturing Plant. Possess in depth knowledge of PVC & CPVC Pipes & Fittings by Extrusion & Injection Molding  Process. Adept at preventive and breakdown maintenance of various machineries. Managing the implementation of ISO 9000 – 2000 quality systems. Skilful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions. Excellent relationship. Management  skills with the ability in imparting continuous on-job training to the team.

AutoCadd 2012

Work Experience

Plant Manager
Since Apr 2011
Company Profile: Leading manufacture of PVC & CPVC Pipes & Fittings for Agriculture, Bore well Casing, Bore well Column & Plumbing, Drip Irrigation Systems, Molded furniture.
Job Profile:
Worked from Project Civil Work & PEB Structural Work. Involved all activities of Machineries, Utilities selection, Electrical panel designing, DG selection and Managed all activities of plant Commissioning (Projects) right from Civil Construction, Electrical (HT) Substation Installation of 1000 KVA Transformer with 11 KV HT line, Utility installations, Machines Installations and Commissioning.
Developed Excellent Formulations for CPVC Pipes & Fittings for Kaneka CPVC Resin.
Planning day-to-day activities related to Plant Operations viz Production, Raw material Availability, Maintenance, & Dispatches.
Monitoring modifications of Control Systems in Plant according to production requirements.
Design & development of dies, punches and sizers for PVC & CPVC Pipe Prod.
Organizing & conducting training programs for the personnel’s.
Interacting with machine supply of plant related spares and accessories as well as quality and analysis and corrective actions for production related complaints.
Facilitating the reduction of breakdown time in the production activities.
Adapting, Maintaining & Managing All Legal constraints Like Factory Act requirement, PCB requirements & All Safety majors.
Workable knowledge of Excise, Customs & sales tax to maintain Plant Operations.
Ensuring all the machineries work efficiently by conducting timely checks & measures.
Managing all Plant Operations Including Vendor development, Negotiations for price and Quality material, supplier search for Raw material, Packing material, Machine Spares, Outside maintenance Jobs, Timely dispatches, Accounts & Excise, Sale Tax Credits etc.
Managed overall Operations to reduce labour,Power and material & processing cost. Continuous Reduction in factory conversion cost.

Production Manager
Dec 2008 to Mar 2011 
Company Profile : Leading manufacture of PVC & CPVC Pipes & Fittings for Plumbing, UPVC Door & Window Profile, Drip Irrigation Systems, Electrical Products, Agriculture & Bore well Casing Pipes, PVC soft Gaskets supplier for Refrigerator & Washing machine  manufacture.
Job Profile : 
Involved and Managed all activities of plant Commissioning (Projects) right from CIVIL Construction, Electrical (HT) Substation Installation of 1000 KVA Transformer with 22 KV HT line, Utility installations, Machines Installations and Commissioning.
Planning day-to-day activities related to production.
Monitoring modifications of Control Systems in Plant according to production requirements. 
Design & development of dies, punches and sizers for PVC & CPVC Pipe Prod.
Organising & conducting training programs for the personnel’s.
Interacting with machine supply of plant related spares and accessories as well as quality and analysis and corrective actions for production related complaints.
Facilitating the reduction of breakdown time in the production activities.
Handling the process related to the production of PVC & CPVC Pipes and  ranging from ½” to 6” diameters.
Ensuring all the machineries work efficiently by conducting timely checks & measures.
Managing all Plant Operations Including Vendor development, Negotiations for price and Quality material, supplier search for Raw material, Packing material, Machine Spares Outside maintenance Jobs, Timely dispatches, accounts & Excise, Sale Tax Credits etc.
Managed overall Operations  to reduce labour, Power and material & processing cost. Continuous improvement in factory conversion cost.

Production Executive (Shift Incharge)
Feb 2007 to Dec 2008
Company Name : Jain Irrigation Systems Ltd. 
Company Profile : Largest PVC pipe manufacturer in India by almost all international standards. It involved in manufacturing of 20 mm diameter to 400 mm diameter pipes and fittings for diverse applications in agriculture, housing, telecom, industry, etc.
Job Profile : 
Managed day to day activities of production viz Manpower, Machine availability, size change planning, as per export schedule.
Handled the development and assembling of RK1.5, RK2, RK3, RK4, and RK5.
Maintained optimum utilization of the raw materials and reduced the wastage and scrap durining process.
Formulation set with varies Stabliser - Tin stabliser, Lead Stablisers & Zink stablisers
Production with Indian standards for Potable water, Borewell Casing, SWR , ASTM D 1785, D 2846, AS/NZ Standards, ISO Standards, DIN Standards.
Highest Polymer consumption of the day  640 MT (PVC- 305 MT)
Pipes (produced by both vacuum and pressure) ranging 20mm to 400mm diameter on Cincintti, Theysohn and KABRA Extruders.
Involvement  in Shifting, Installation & commissioning of extruders in new Atomized Shop floor

Compounding In Charge/shift In Charge 
Mar 1999 to Feb 2007
Company Name : Finolex Industries Ltd.
Company Profile : Involved in Power, Petrochemicals, Cables,PVc Pipe & Import/ Export Sector.Is largest PVC pipe manufacture in India having fully automised plants. ISO 9000-2000 certified.
Job Profile :
Worked from erecting and commissioning of PVC extrusion lines compounding mixers, ribbon blender, dense phase conveying systems.
Handled assembling of RK1.5, RK2, RK3, RK4, and RK5.. Die Heads.
Maintained optimum utilization of the raw materials and reduced the wastage and scrap durining process.
Managed all Shift activities of production as a Shift Incharge.
Conducting trials of various additives like berlocher, cognis, sunace, chemson, Du Pont, krones, lalita and individual stab formulation.
Highest per day production 150.0 MT with waste % 2.5
Pipes (produced by vacuum   sizing ranging 20mm to 400mm diameter on Cincinnati, Theysohn and Batten field machines.
Active Involvement in PLC SCADA Automation system for Fully automised Compounding Plant (Heart of the Process)

Shift Supervisor (Trainee) 
June 1997 to Feb 1998  
Company Name : JK Chemicals

Notable Achievements
Introduced Double Batching Mixing to reduce Cycle time and Processing cost. 
Successfully achieved Weight control by Tools modifications and changeover to Vacuum sizing method & thermal Centering method.
Reduced Downtime from 8% to 4%
Reduced wastage percentage 10% to 3% 
Applied and maintaining SAP online working.

Trainings & Certifications
Lubrizol advanced material – Plumbing Techniques.
Visited  twice Plast India Exhibition For Technology upgradition.
Core Team Member (CTM) of PP(Production Planning) Training for SAP Implementation.   
Introduction to Environmental management ISO-14001.

Areas Of Exposure
Production Planning & Process Control
Overseeing production related tasks including planning, control and trouble shooting.
Setting up production targets and achieve the same within time and cost parameters.
Optimizing man & machine utilization to achieve pre set production targets.
Effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.
Conducting trials of varies Additives for compounding of PVC pipe formulations for optimizing formulations for process control.
Quality Assurance/Control
Taking stringent quality measures including preparation/maintenance of necessary documents and conducting audits to ensure compliance with the standards as lay down by Standards department.
Maximizing the quality ratio by reducing the wastage and scrap in the production.

Man Management
Supervising and monitoring the performance level of the staff for ensuring accomplishment of the target.
Organizing regular periodic meetings & trainings for staff & engineers for discussing current work issues and devising solutions for enhanced operations.

Maintenance and Trouble Shooting 
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipment's through application of trouble shooting tools.
Ensuring all the machines are working well by conducting timely checks.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Hands on Inventory Control of all Raw materials, Spares & Consumables.

Future Goals

Seeking a Senior Management position in an aggressive organisation.Long term plan are to advance into a major management responsibility with the manufacturing function of the firm.