• Gender: Male
• Age: 60
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 37 Year(s)

Education

Diploma in Business Management From M J College Jalgaon, Pune University in 1991

Degree in Mechanical Engineering From Govt College of Engineering, Amravati Maharashtra in 1988 

Skill Sets

Self-motivated, hardworking and goal-oriented with a high degree of flexibility, creativity, resourcefulness, commitment and optimism; possess excellent comprehension and communication skills.
Recognized as a proactive individual who can rapidly identify problems, formulate tactical plans, initiate change and implement effective strategies in challenging environments with excellent technical skills.

Well versed with Windows environment, MS Office and Internet applications

Work Experience

Production Manager                         
Jul 1999 to Nov 2015
Company Profile: Production of PVC Pipes & Fittings in the Middle East
Job Profile:
Planning, organizing, co-coordinating and controlling the work force in plant & handling 3 shift supervisors to get maximum output and reduce the scarp.
Estimating materials requirement According to Raw Material consummations
Ensuring Production and Quality Control.
Maintaining Relevant records of ISO 9001 : 2008
Assessing the condition of the plant in consultation with the main operator.
Obtaining the resources as per requirement and implementing the Production Schedule.
Preparing Daily Production Report and Inventory Report for raw materials, finished products and machinery spares.
Checking the In – Process Quality control Reports interacts with Main Operator and Tester; ensuring achievement of Specified Quality.
Discussing with AGM Production & Q.C. Manager about Production problems and non – conformances, if any, receiving clarification and initiates corrective actions.
Interacting with Maintenance Department during Break Down and ensures speedy action.
Instructing the Storekeeper for Material requisition notes for day to day consumable items.
Ensuring safety practices are been followed by employees in the Department.
Implementing Company’s Quality assurance system in the Department.
Giving immediate information to Superiors and Auditors.
Coordinating with D.Gn.Manager for Implementing the Machine Accessories to run the Plant.
Coordinating with D.Gn.Manager to solve the Personal Problems of Supervisors & Workers.
Hands on experience of operating HDPE Extruders: CMS45 Cincinnati, 80/33, 80/36, 100/36, 120/36 Rollepaal.
Hands on experience of operating PVC Extruders : BEX90/25V, 90/22V, 65/25V, 65/18V Battenfield & Kabra
Mixing plant : TR500 TK Fielder UK, THSK500 Papermier West Germany, HSM300 Neoplast India.
Downstream equipment consisting vacuum tank, cooling tank, marking machine, haul off, cutter, socketing unit.

Sr. Engineer - Production
May 1992 to June 1999
Company Profile : Is one of the leading manufacturer of PVC Pipes & fittings in India. 
Job Profile : 
Complete shop floor management 
Preparation of Production budget as per sales policies 
Shift allotment and deployment of human resources and casual labour. 
Exercise control over wastages in extruder pipe plant 
Preparation of Daily Production Report and Inventory Report for raw materials, finished products and machinery spares
Trouble shooting in case of any failure/ break-down of any machinery
Exercising control over production yield 

Production Executive
Dec 1991 to May 1992
Company Name : Caprihans (India) Ltd
Company Profile : Was working in PVC calendaring unit. 
Job Profile : 
Complete shop floor management 
Preparation of Production schedule 
Shift allotment and deployment of human resources and casual labour 
Ensuring minimum wastage & optimum productivity.
Preparation of Daily Production Report 

Production Engineer
Sept 1988 to Dec 1991
Company Name : The Supreme Industries Ltd
Company Profile : Is one of the leading Plastic Processing Company in India. Manufacturing facilities at various locations and well diversified in injection moulding, moulded furniture, HDPE pipes, packaging material, PVC pipes. Was working with MLS – multi layer sheet plant. Hands on experience of operation of Mc Nail Akron sheet plant. ABS, HIPS, GPPS monolayer & multi-layer sheet plant.  


Professional Enhancements:
Participated in 2 days training programmed on Internal Auditing of QMS ISO 9001: 2008

Extra-curricular Activities:
Organizing cultural programmes during companies annual day/founders day
Team Member of Cricket team

Leadership & Expertise
Process Enhancements: 
Analysing various processes/applications and recommending modifications to enhance operational efficiency.
Devising systems and process changes for qualitative improvements in productivity and for reducing the rate of rejection.
Devising cost saving measures & modifications to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption.
Quality Assurance: 
Implementing standards and ensuring adherence to quality standards
Leading the implementation of quality assurance across raw materials, Work in progress, Finished Goods
Mentoring & Directing routine/non routine quality issues by interacting with concerned departments such as purchase, production etc 
Man Management & Leadership:
Leading & monitoring the performance of the team to ensure efficiency in process operations & meeting the individual & group targets.
Ensuring that teams adhere to all the quality tools & procedures.
Training & Development of Employees
Good Interpersonal skills, provide a positive, motivating example for employees
Conduct formal performance reviews as per company policy
Initiate disciplinary measures according to company policy
Financial Control:
Take all necessary actions to minimise  production cost and improve profitability
Ensure inventories are conducted and accurate records are maintained
Advise top management on capital improvements needed to increase company productivity
Evaluate production equipment purchases
Schedule, delegate, and ensure performance of all equipment maintenance following maintenance procedures

Core Competencies
Conducting Meetings
Material Procurement
Following Safety Norms
Inter-departmental Coordination
Man-power Management
Continual Improvements
Best Practices
Relationship Management
Risk Management
Coordination & Liaison
Training & Development
Resource Deployment
Quality Control & Assurance 
Process Planning & Management
Cost Saving
Safety & Risk Management

Proficiency Forte
Hands on experience in planning organizing co - coordinating and controlling  the work force in plant.
Proven acumen in procuring the resources as per requirement and implementing the Production Schedule. 
Skilled in checking the In – Process Quality control Reports; ensuring achievement of Specified Quality. 
Proficiency in striking perfect coordination and ensuring bottleneck-free execution in managing entire project as well as organization operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources.
Demonstrated excellence in managing activities involving resource & process planning, and inter-departmental coordination.
Prolific team manager  with an ability to integrate team efforts; proficient in managing maintenance operations and taking cost-saving initiatives to optimize efficiency and enhancing organizational efficiency.
Excellent communication and interpersonal skills, capable of resolving multiple complex issues and motivating staff to peak performance and managing maintenance and troubleshooting with time, cost and energy saving planning..

Professional Abridgement
Competent and diligent professional, offering an impressive experience of over 2 decades in managing operations in the area of Production, Material management and Quality Control; in diverse working environments of varying complexity in India as well as abroad in Plastic Processing Companies

Future Goals

A results-focused professional, aspiring for a challenging managerial position, one which will make best use of existing skills and experience and further my personal and professional development with a progressive and forward thinking organization