Ref. No. : CA - 26316 - (Production - Extrusion – with 33.3 years in Plastic Industry)

Education

B.E From JNEC, Marathwada University in 1990 with 70%




Skill Sets

Professional with rich & extensive experience in Production, Vendor Management, Materials, Product Development, Tooling, Process Improvement, Maintenance and Business Development

Experience in mat manufacturing industry. 
Experience in extrusion-manufacturing of PVC SWR pipes from 75mm to 200mm, rotational moulding-manufacturing of water tanks from 100 lit to 10000 lit, injection moulding ranging from 80mt to 650 mt and blow moulding. Also has good exposure to soft PVC extrusion. 

Experience in continuous process plant handling various process plant equipments like reactors, crystallizers, multistage blowers, boiler, absorption towers, centrifuges, various types of pumps, cooling towers, air compressors, gear boxes, vapour absorption cooling machine, effluent treatment plant etc

Work Experience

Plant Manager
Since Apr 2016
Company Profile : Manufacturer of PP mats 
Job Profile : 
Plant operations, development and quality.
Production and maintenance.
Quality audits and external inspections
Planning of effective man-power

General Manager – Production
2000 to 2016
Company Profile: Leading manufacturer of Water tanks. products are PVC SWR pipes & fittings, Blue Plumbing pipe, unbreakable plastic household articles like vegetable crates, chairs, buckets etc.
Job Profile:
Manufacturing: 
Setting up production set up from scratch to regularize the production to desired productivity & profitability. Hands on experience of erecting, commissioning & execution of different plastic processing projects.
Meeting the manufacturing goals, as per the sales plan, Ensuring the timely delivery of all items required for production & assembly. Ensuring delivery of required items/RM at different locations. Implementation of Kizan, 5S,PFMEA, & lean manufacturing system. Adopting best practices for improvement in process/process customization. Ensuring the delivery of FG at dealer/Distributors, depots & projects. 
Handling Injection Moulding machines, Extrusion Process and assembly units. Lead the implementation of all molding capabilities.
Development & Maintenance of Injection Moulds & Extrusion Tooling.
Manage proper scheduling and purchasing activities to maintain proper inventory levels and meet company objectives.
Handling Rotational Molding, Injection Moulding and Blow Molding machines, Extrusion Process and assembly units. 
Manage proper scheduling and purchasing activities to maintain proper inventory levels and meet company objectives.
Handling plastics materials like LLDPE, HDPE, PVC, PPCP, PP etc
Quality Assurance, Mould manufacturing/maintenance, Sourcing, Vendor Development, Design & development, Colour & Additive, Plastics material selection, Certifications & Standard and Project Engineering, 
Recommendations to improve productivity & efficiency of operations. Co-ordination with vendors for Mould/Tool Development for Plastics
Preparation of estimate for moulding cost, cycle time, production rate for new products.
Carrying out mould modifications, corrections, and repairs and planning preventive maintenance for moulds.
Implementation of quality system, maintaining documents, records and training of persons.
Planning for continuous improvements of quality, reliability, productivity and cost control
Maintenance of Injection moulding machines, Roto Moulding machines  & Auxiliary equipments
Effectively plan, manage and control all activities in the Company, able to analyze, evaluate situations and take sound and timely decisions, manage & motivate subordinates & promote team spirit.
Exposure to setting up production set up from scratch to regularize the production to desired productivity & profitability. 

Revenue/Budget: 
Develop the annual operations and maintenance budget as part of the annual budgeting cycle.  Reviews production and operating reports and resolves operational, manufacturing, projects and maintenance problems to ensure minimum costs and prevent operational delays. Initiates and implement actions to maximize profits by containing expenses through improving operating efficiencies and cost reduction. 

Procurement/VD/SCM: 
Hands on experience in vendor development & procurement of Raw materials, Construction materials, Motors & Electronics & Electrical parts, sheet metal & plastics parts & Development of the same. Development of Toolings, Mould & Dies & Fixtures.
Negotiations with vendors for timely supply, quality & cash discounts on delivery of items, Vendor Analysis, Vendor Audit ,Annual vendor meet for business strategies, cost ,quality & other issues faced during the business season & agreements. Adept at development of sourcing strategies, inventory control & management.
Has experience with dual specialization in Technical, Administration, Logistics, Supply chain Management, Commercial aspects, Co-ordination & support
Sound understanding of administration with global mindset & strong conceptual abilities. Capabilities in planning & managing resources.
Experience of development of process, Raw materials, Freight cost, packing cost etc. to optimize the product cost 
Hands on experience in vendor development & procurement of Raw materials, Construction materials, Motors & Electronics & Electrical parts, sheet metal & plastics parts & Development of the same. Development of Toolings, Mould & Dies & Fixtures.

HSE/Statutory Compliance: 
Assure compliance to all procedures and policies concerning quality, regulatory, safety, and human resources.  Develops or revises standard operational and working practices and observes workers to ensure compliance with standards. 
Experience in monitoring of plant equipment/Systems related to safety, health & environment. Knowledge of potential hazardous situations& control thereof. Well versed with loss prevention & risk mitigation techniques. Have comprehensive knowledge of the safety processes and ability to develop & implement the HSE policy including liasoning with various statutory & regulatory authorities. Managing compliance of procedures & permitting systems

Quality: 
Establishing quality systems, (BIS, ISO & ASTM), Quality norms Documentation, Facing Quality audits, External Inspectors & Government authorities. Established Quality Lab.
Exposure to quality standards such as ISO 9001, Kaizen, IPMS etc. Has experience & expertise of achieving efficiency & customer satisfaction by implementing JIT & FIFO.
Success at motivating staff through clear communication & outstanding organizational skills.

HR, Admin. & Team Management: 
Managing a team of executives & guiding staff members to address/ Resolve performance bottlenecks. Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.
HR, Administration, Compliance & Logistics of different locations. Control on all the plants by Auditing. PV & Adopting uniform policy for Budgets, Fund, etc.
Maintaining synergy between multiple plants by Exchanging/sharing good ideas between different plants & Has good knowledge of SAP 
Effective communicator & team leader with skills in trouble shooting, team building 

Business role: 
Working as SBU head & has a very good experience of handling multi location plants.
Good Organizational & Planning skills to maximize the productivity and profitability within the available resources.
Ensuring all activities, specifically production & sales, are in line with the budgeted targets and take necessary timely measures to rectify any variations.
Implementation of the policies related to employees i.e. job training, working conditions etc.
Follow-up on the internal auditing system, management reviews and corrective & preventive actions. 
Recruit, train, develop, reward, and recognize personnel to achieve targeted strategies and goals. Creates the appropriate organizational structure to reflect and achieve current / planned goals and objectives.  Mentors direct staff. Conducts performance reviews, develops growth plans, assign projects to direct staff.  Actively support new product launches, production and engineering improvements.
Able to effectively plan, manage and control all activities in the Company, able to analyze, evaluate situations and take sound and timely decisions, manage & motivate subordinates & promote team spirit.
Solves problems with current products and provides research and development to improve products. Develops new product concepts and brings those new concepts into production on current and new product lines.
Assure timely and accurate communication to and from all levels of the organization. Establishes systems to enhance intra and inter department communication. 

Senior Production Manager
1991 to 2000
Company Name : Radiant Agro-Chemicals Pvt. Limited
Company Profile : An ISO 9001:2000 certified company manufacturer of Oxalic Acid and Sodium Nitrite.
Job Profile : 
Overall control on the plant.
Leading and guiding the team of technicians.
Production planning, control & troubleshooting.
Managing manufacturing functions to meet production schedules & developing objectives and plans for continuous improvement in productivity, efficiency, quality and cost.
Make & implement the preventive maintenance plan 
Having a good experience of handling various process plant equipments like reactors, crystallizers, multistage blowers, boiler, absorption towers, centrifuges, various types of pumps, cooling towers, air compressors, gear boxes, vapour absorption cooling machine, effluent treatment plant etc.
Handling skilled and unskilled persons.

Key Skills:
Effectively plan, manage and control all activities in the Company, able to analyze, evaluate situations and take sound and timely decisions, manage & motivate subordinates & promote team spirit.
Exposure to setting up production set up from scratch to regularize the production to desired productivity & profitability. 
Has experience with dual specialization in Technical, Administration, Logistics, Supply chain Management, Commercial aspects, Co-ordination & support.
Sound understanding of administration with global mindset & strong conceptual abilities. Capabilities in planning & managing resources.
Knowledge of potential hazardous situations & control thereof. Well versed with loss prevention & risk mitigation techniques. Have comprehensive knowledge of the safety processes and ability to develop & implement the HSE policy including liasoning with various statutory & regulatory authorities.
Success at motivating staff through clear communication & outstanding organizational skills.
Effective communicator & team leader with skills in trouble shooting, team building.
Very good experience of handling multi location plants.
Good Organizational & Planning skills to maximize the productivity and profitability within the available resources.
Able to effectively plan, manage and control all activities in the Company, able to analyze, evaluate situations and take sound and timely decisions, manage & motivate subordinates & promote team spirit.
Having a good experience of handling various process plant equipments like reactors, crystallizers, multistage blowers, boiler, absorption towers, centrifuges, various types of pumps, cooling towers, air compressors, gear boxes, vapour absorption cooling machine, effluent treatment plant etc.
Very good experience of handling Unskilled Labours and Dealt with labour unions

Future Goals

Growth

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