Ref. No. : CA - 19468 - (Production - Extrusion – with 19.7 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing and Testing From CIPET, Mysore in 2006 with 75%

B.Sc in Polymer Chemistry From Calicut University in 2004 with 59.5%

H.S.C From Board of Higher Secondary Education in 2001 with 64%

S.S.C From ICSE Delhi Board (Kerala) in 1999 with 62.33%

Skill Sets

Thorough understanding related to polymer chemistry, polymerization techniques and formulation, plastics processing, 
plastics testing manufacturing process requirements and performance attributes 
Handled polymer characterization and plastic testing instruments
Extensive technical knowledge extrusion, injection molding manufacturing process, product testing & market application 
Outstanding communication and computing skills
Well versed with TPM,Statistical data analysis,Six sigma,Process capability analysis etc.

Windows, mail and internet.
DMMS:-Sap PACKAGE:-Outlook express, Lotus, MS Office, and PowerPoint etc.

Work Experience

Asst. Manager – Production
Since Jan 2015
Company Profile: Flexible Packaging Company
Job Profile:
Presently working in BOPP Dornier line 6.7 meter width, which is mainly manufacturing plain  film (15 to 35 mic ).
Responsible for all process, planning and production activity.
Analysis and search all process parameter to get consistent good quality products.
Responsible for slitting related area which is causing conversion ratio.
Responsible for do maintenance like die tooling, filter change and to search maximum possible duration between maintenance processes.
Responsible for arranging all input materials.
Responsible for establishing a good communication level with maintenance people to solve any arising problem within unknown.  
Responsible to keep track past record and to maintain a good presentation summary to management persons.
Planning of line and shift activities.
Responsible for manage manpower in optimized way.
Responsible for material balance with respect to process capabilities.

Engineer- Production: Jun 2010 to Dec 2014
Quality Engineer: Feb 2006 to Feb 2009
Company Profile: Manufactures Polyester (PET) and Polypropylene (OPP) films.
Job Profile:
Worked with BOPP 8.2 Bruckner five layer  line which is mainly manufacturing plain film (12 to 20 mic), Opaque film(15 to 40 mic), pearlize activated film(18 to 75 mic), Heat sealable film(15 to 50mic).
Responsible for all process, planning and production activity.
Analysis and search all process parameter to get consistent good quality products.
Responsible for slitting related area which is causing conversion ratio.
Reporting of day to day progress of work to the Vice President & GM

Quality Engineer
Feb 2006 to Feb 2009
Job Profile:
Responsible for quality at any stage of production and incoming raw material and provided focused customer support to new product development, Design Control Activities, operational, or system/ services support and process control
Inspected samples for chemical and physical properties; developed internal test standard for different testing
Implemented and worked on quality systems such as Statistical quality control which records and creates data base regarding testing, helps to analysis products, integrated data with process, recorded and maintained log about calibration, validation and maintenance of equipment and also as a process control tool 
Handled Customer complaint and product related service in and outside systems
Handled internal and customer’s qualification audits for quality control, issued quality certificates 
Testing Handled: Tensile, Color spectrophotometer, Air permeability, Hydrostatic pressure tester, Microscope, Sealing test, Bond strength,MFI, Moisture, resistivity, Electrostatic Decay, Friction, CBC, VSP, Sulphated ash content, Abrasion tester, Opacity, Density etc.

Engineer - Rigid PVC/HDPE/Column/SWR Pipes
Feb 2009 to Jun 2010
Company Name: Shand Group Industries Pvt Ltd
Job Profile:
Handling overall production activities for having better quality & quantity
Responsible for the testing of all types of incoming raw materials
Responsible for all online rejection controlling.
Analyze and resolving all customer complaints 
Responsible for the selection of right tools  for production
Handling of man powers and planning production according to the dispatch status
Handling of all ISO & ISI activities.
Maintaining of proper records of overall activities

Leadership 
New product commercial launches                 Customer relationship management applications
Quality and process improvement                     Laboratory efficiency improvement & project tracking

Technology Used plant : 4 Bruckner lines(6.7,8.2,8.2&8.7mtr) & 3 Dornier lines(6.7&8.5 mtr each)
Slitter:4 JKamph & 2 Goebel M/c

Future Goals

Willing to work in an innovative and creative environment with committed and dedicated people so as to explore my talents and realize my potential and use every opportunity to prove myself as a key player in this competitive world

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