Ref. No. : CA - 25721 - (Production - Extrusion – with 18.9 years in Plastic Industry)

Education

B.Tech Polymer Technology From Shri Shivaji Engi. College, Amravati in 2006 with 67.53%

Skill Sets

Devlopment of compound. Formulation

Work Experience

Asst. Manager - PVC Compounding - Prod. & R&D Dept
SInce Mar 2014
Company Profile: Manufacturer of wire and cable.
Job Profile:
Assist Quality department for all materials and PVC Compounding.
Monthly production planning, finished goods and RM planning
Conduct trials for new product developments as per management requirements.
Conduct trials for process improvement and scrap reduction and analysis the NC Generations.
Effective utilization of Manpower
Doing projects on QC Circles to reduce the NC generation at insulation section.
Production and RM planning as per requirements.
Maintaining and preparing all the ISO Documents for production department. Audite & internal auditor for QMS 9001:2008, EMS 14001:2004, OHSAS 18001:2007.
Working on projects for cost reduction and scrap reduction
Working on projects for increasing the productivity of PVC Compounding.
Improving the 5S score of PVC Compounding

Asst Manager - QA & R & D Dpt.
Aug 2011 to Mar 2014
Company Profile: Manufacturer of wires and cables.
Job Profile:
Testing of FR, FRLS Insulation & Sheathing Grade PVC compounds.
Testing of required raw material for PVC Compounding
Assist for development of new PVC compounds including lab experiments to single batch trials and also conducting the bulk trials after meeting the specifications
PVC Compounds & RM testing
Also looking after design and development Department of PVC Compounding.
Maintaining and preparing all the ISO Documents for QA department and Design & Development Department.
Providing all the data required for monthly review meeting.
QA clearance for all raw material require for PVC Compounding production.
Generating PRQ through Navision for laboratory related items and instruments.
Clearing of all GRN documents required for raw material.
Co- ordinate with other internal departments for ISO documents and records.
Conducting all the trials for new grade compound development includes production, from RM issue to Finished goods
New Vendor development for raw materials.
Approval for new raw materials.
Testing of all FR, FRIS, ZHFR, XLPE Compounds to be used in varieties of flexible power cable and high voltage power cables, communication cables, autocables, house guard & flame guard wires & cables and giving Q.C. Clearance.
Testing of all raw material like various Plasticizers, TOTM & DIDP, DOA, CPW, ESBO, calcium carbonate indigenous & export quality, Lubricants, Flame retardants, smoke suppressant bulking fillers, Ultra Violet Stabilizers & Lead free & Lead base stabilizer & other additives involve in compounding and clearance for Raw material issue to be in production.
Preparing and maintaining all ISO documents and records.
Assist for developments of new PVC Compound grades for new projects, costing, high speed purpose as per customer requirement
Preparing all PRQ require for testing purpose

Instruments Known:- Two roll mill, Compression molding m/c Oxygen index, Universal tensile strength testing machine, Melt flow index, Air aging oven, hot set testing oven
I.R., V.R testing instrument Brabender Smoke Density Apparatus A.C. D.C tank testing HCl Apparatus, Hardness tester, Karl Fischer titreter, Centrifuge m/c,Thermal Stability oven, Gauge meter, Profile projector Vernier, pH & conductivity meter, TDS meter

Achievements:-
Established and developed QA lab from ground level.
Zero NC in external UL Audit during job tenure.
Won Excellence Award By C.M.D
Presently responsibility enhancement in new projects like PVC Pipes, Casing Caping & Injection Molding for support

Sr Testing Engg. in Quality Control Dept
Nov 2006 to Aug 2011
Company Name: Finolex Cable Ltd
Company Profile: Manufactuer of cables and wire
Job Profile:
Quality testing and monitoring
Testing of FR, FRLS Insulation & Sheathing Grade PVC compounds.
Testing of required raw material for PVC Compounding
Assist for development of new PVC compound grades
Job Profiel :
PVC Compounds & RM testing
Conducting Lab Experiments for new grade development.
Maintaining and preparing all the ISO Documents for

QC Department.
QC clearance for all raw material require for PVC Compounding.
Generating PRQ through SAP for laboratory related items and instruments.
Clearing of all GRN documents required for raw materials issuing.
New Vendor development for raw materials.
Approval for new raw materials.
Testing of all non FR & FR, FRLS, ZHFR, XLPE Compounds to be used in varieties of flexible power cable and high voltage power cables, communication cables, autocables, house guard & flame guard wires & cables, Winding Wires, Three core Flat Cables and giving Q.C. Clearance
Testing of all raw material like various Plasticizers, TOTM & DIDP, DOA, CPW, ESBO, calcium carbonate indigenous & export quality, Lubricants, Flame retardants, PVC Synergist smoke suppressant bulking fillers, Ultra Violet Stabilizers & Lead free & Lead base stabilizer & other additives involve in compounding and clearance for Raw material issue to be in production.
Preparing and maintaining all ISO documents and records.
Assist for developments of new PVC Compound grades for new projects, costing, high speed purpose as per customer requirement.

Instruments Known:-: Two roll mill, Compression molding m/c Oxygen index, I.R.V.R testing instrument Brabender Smoke Density Apparatus A.C., D.C tank testing HCl Apparatus, Hardness tester, Karl Fischer Titreter, Centrifuge m/c,Thermal Stability oven, Guage meter, Profile projector Vernier, pH & conductivity meter, TDS meter, Universal tensile strength testing machine, Melt flow index, Air aging oven, hot set testing oven, Magno vision

Effect of stabilizers on properties of PVC.
Description: - The objective of the project is to develop optimum percentage of stabilizers to use in processing with PVC so as to get best quality of the products with minimum cost.
Done at: Shri Shivaji Education Society Amravati Collage of Engg and Technology Akola, Akola, Maharashtra.

Future Goals

To establish myself as a Polymer tech. professional, associate with organization that provides a promising Career Path and growth and be able to offer my services to organization to the best of my abilities.

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