• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  9 /Annum
• Expected Gross Salary: INR  10 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Mahrashtra
• Work Experience: 27.8 Year(s)

Education

MBA in Operation Management

Post Graduate Diploma In Plastic Processing Technology’ From  CIPET, Chennai (Head Quarter)

B.Sc. (Physics, Chemistry, Math’s), From Utkal university Orissa

Skill Sets

Strengths     
To lead & handle the manpower & team of Executives to achieve the organization’s goal
Use of Lean & CI Methodologies to improve the productivity (OEE,VSM & 5S)
Reduction of process set up Time, Scrap rate by using CI Method. 
Optimization of resources & development of process
To handle the change (change Management ) in the organization
Communication and Interpersonal skills to manage work force
Ability to learn new skills to shoulder responsibilities successfully.
Flexible for initiating and achieving set goal in challenging boundary conditions.
R & D to develop product & Process.
Development of specification of Aluminum Composite Panel Sheet.
Handled Customer complain & CRM portfolio
Handled customer in shop floor
Technical Training of sales Team
Understand the new technical requirement from client

MS Office( OEE reporting & calculation in Excel sheet)
Working in tally system
Working in internet system

Work Experience

Production Manager
Since July 2009 
Company Profile: It is an innovative and globally operating group of companies manufacturing and commercializing Plastics and Aluminum Composite sheets for roofs and wall through the multilayer T-die with the Co-extrusion process, two in screw Co- Extrusion compounding calendaring Sheet, film and Foam sheets for Display and Packaging application also produced laminating plastics sheet and film lamination by  Co-Extrusion calendaring process.
Job Profile:
Improvement of process & ensure on time delivery
Production planning.
Prepared Daily & Monthly production report to CEO.
Process problem solving.
Continuous improvement in house keeping by using 5S Method.
Interaction & effective communication with departments like Q. A., SCM & Maintenance.
Develops maintenance plans required to manage mechanical, electrical and   electronics/control maintenance which can minimize production downtime.
Supervision of operators & Process.
Rejection Percentage Reduced from 7 % to 4.2 % 
Machine:
MEGA two in screw compounding Extruder150 (Steer)
WOOBANG sheet  Extrusion (koria)
Alumax sheet  (China)
China Foam Extrusion

Production Manager 
Jun 2006 to July 2009 
Company Name: Manufacturer of Color Coating Aluminum Composite panel, two in screw Co-extrusion compounding Plus grade Extrusion Sheet& HIPS foam Sheet, ABS sheet for Architectural Core Materials for sandwich constructions in marine, road, rail, air and insulation for construction industries and for vacuum forming.

Production Incharge
Jan 2002 to June 2006
Company Name: Alukbond Composites India Pvt. Ltd
Company Profile: Leading manufacturer of Color coating Aluminum Composite Panel product & was absorbed as Indian operation of ALCAN. (Aluminum foil, Coil and plastic sheet laminated by the extrusion process)
Job Profile:
Set up of production system at ALUKBOND 
Erection & commissioning of  SPM m/c lines , Woo bang-     Korea ), and foam Extrusion line 
Production as per target, timely delivered with reduced Lead time & in process rejection.
Inventory control as per Production plan.
Implementation of 5S on shop floor.


Shift In charge
July 1999 to Jan 2002
Company Name: Airhant Gold Plast Pvt. Ltd
Company Profile: is engaged in multi product plastic processing, Thermoforming plastic co-extruder in GP/HIP,  ABS, PP, PMA,PC, HDPE, LDPE, LLDPE Emboss/plain, foam sheets, and rolls. Products: Blown Film, Calendaring plain, embosses & laminating of aluminum foil  and Poly  film ,sheets and and foam sheet. Thickness0.02 mm to 7 mm for Vacuum Forming
Job Profile:
Supervision of the end products as per party’s requirement such as Proper combination of plastics materials size gauge, proper shade & Corona Treatment
Supervision of fully computerized multilayer co-extrusion blown film  lines
High Maintenance of corona treatment to maintain the quality of film Free of all tests,
To maintain proper ratio of ink and thinner to achieve the shade /colors 
Testing Printed film by ARSR process
Daily Production Planning based on weekly production plan 
Verify availability of machine status, materials & manpower planning.
Control of production throughout the process, reporting for material accountability
Inspection of materials received from suppliers.

Achievements:
Rejection Percentage Reduced from 7 % to 5.2 %, 5.2%4.8, 4.8%4.3%
Improve OEE from  85% to 87%,87% to88%
Rework Percentage Reduced from 10 % to 6 %,
Play Key Roll for Implementation ISO 9002:1994 and ISO 9001: 2000 System 
5. Product development (developed system & process to laminate two different types of materials, 
Development of embossing sheet/film (Diamond embossing)    
Successfully Produced   FR grade ACP sheets.
Successfully produced poly styrene foam sheet. 
Design & installed hopper dryer system to the exiting Hopper  
Effective systems & processes for raw material receipts and storage & food preparation   
And service in shifts.
Implement With ISO 14001:2004 + OHSAS 18001:2007 systems for EHS management.
Work on development of laminating sheet product, PVC Film laminate online with HIPS 
Sheets
Installed hopper dryer system to the exiting hopper (make Motan)
By Implementing Safety guide line in all operation area to reduced EHS risk
Reduced customer complains five numbers to Three numbers.

Trainings Under Taken:     
ISO 9001-2000 - Internal Auditor Course
Time management course
Kaizen & Waste Control
Environment , Health and Safety  management system(EHS)

Future Goals

To achieve and exceed goals and to face newer challenges of the organization using the knowledge and experience in possession.