• Gender: Male
• Age: 61
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: USD  22220 /Annum
• Expected Gross Salary: USD  30100 /Annum
• Preferred Country: Bahrain, India, UAE
• Notice Period: 90  Days
• Preferred Location: Middle East
• Work Experience: 37.2 Year(s)

Education

MBA in Manufacturing – Production / Operations Management with Indian School of Management & Studies (ISMS)
Diploma in Process Instrumentation from Mar Gregarious Institute of Electronics & Process Instruments, Thiruvalla, Kerala in 1988
B.Sc Physics from Mahatma Gandhi University, Kottayam, Kerala in 1986
Diploma in Electronics from Mar Gregarious Institute of Electronics & Process Instruments, Thiruvalla, Kerala in 1989.

Skill Sets

Computer Proficiency:
MS word, Excel & Auto CAD

Work Experience

Production-Manager
Since March 2009
Company Profile: Manufacturer of UPVC Pressure, Sewer, Soil/Waste, Electrical Conduit, LDPE, & PP-R Pipes as per International Standards (ASTM, AS, AS/NZS, BS, DIN, ISO, NEMA TC, SASO etc) & LLDPE Water tanks, Road barriers, Traffic cone etc by Rotational Moulding process.
Responsibilities:
Serve as Manager in the execution of day-to-day production operations in pipe extrusion division and roto-molding division.
Responsible for plant/ machine maintenance, quality control, compounding and raw material management

Major Accomplishments:
Successfully commissioned PVC pipe extrusion plant in 2009 and started the production in accordance to various International Standards like ASTM, BS, DIN, AS, AS/NZS, BS-EN, DIN-EN, NEMA TC etc.
Sourced machinery, raw material & man power
Resolved various problems in roto-mold process
Introduced various size range of water tanks & road barriers
Reduced material wastage & improved recycling
Introduced own made cooling towers to save electricity & own made filtration system to filter water, contaminated by PVC resin/dust
Constructed new warehouse

Production Coordinator
Jan 2006 – Feb 2009
Company Profile: Leading producer of plastic pipes & fittings in Bahrain in accordance to various International Standards like ASTM, BS, DIN, AS, AS/NZS, BS-EN, DIN-EN, NEMA etc.
Responsibilities:
Served as Coordinator among departments & operating units in production department and achieved targeted output with minimum wastage of time/material and maximum utilization of man power/machinery. Execution of process parameters as per standard with effective utilization of material, machinery & man power. Execution of corrective/preventive maintenance. Control of material wastage & recycling. Conducts Internal audits for ISO 9001:2008 under QMS.
Major Accomplishments:
Effectively coordinated with 100+ multi nationals in production department and improved work environment among them
Successfully introduced own filtration method to filter water used in the processing area

Quality Control Supervisor
Jan 2003 – Dec 2005
Company Profile: Leading producer of plastic pipes & fittings in Bahrain in accordance to various International Standards like ASTM, BS, DIN, AS, AS/NZS, BS-EN, DIN-EN, NEMA etc.
Responsibilities:
Served as QC Supervisor and the responsibilities includes; report to Production Manager. Preparation of material reconciliation report and analysis of daily production report, laboratory test reports on raw material & finished goods, online inspection report. Site visit, customer care service on technical issues. Documentation of ISO 9001:2008 records & conducts internal audit for ISO 9001:2008 under QMS

Major Accomplishments:
Successfully prepared all the relevant documents in QC unit for ISO 9001:2000 and achieved Certification in 2003.
Set up new equipments at GPI laboratory
Implemented in-house calibration procedure at GPI

Quality Control Asst. Supervisor
Jan 1997 – Dec 2002
Company Profile: Leading producer of plastic pipes & fittings in Bahrain in accordance to various International Standards like ASTM, BS, DIN, AS, AS/NZS, BS-EN, DIN-EN, NEMA etc
Responsibilities:
Served as QC Asst. Supervisor and the responsibilities includes; report to QC Supervisor. Daily production report. Laboratory tests on raw material & finished goods. Site visit, Customer care service on technical issues. Documentation of ISO 9001:2008 records.
Major Accomplishments:
Successfully prepared all the relevant documents in QC unit for ISO 9001:2000 and achieved Certification in 2003.
Implemented in-house calibration procedure at GPI
Successfully overhauled BRABENDER (Germany) Plasticorder torque rheometer & Tensile strength (Stress/Strain) plotter of Universal Testing Machine-UTM

Quality Control Inspector
Oct 1991 – Dec 1996
Company Profile: Leading producer of plastic pipes & fittings in Bahrain in accordance to various International Standards like ASTM, BS, DIN, AS, AS/NZS, BS-EN, DIN-EN, NEMA etc.
Responsibilities:
Served as QC Inspector and the responsibilities includes; On-line inspection of pipes. Report to QC Supervisor. Daily production report. Laboratory tests on raw material & finished goods. Preparation & conditioning of specimens for test.

Major Accomplishments:
Successfully overhauled IPT (Germany) internal pressure testing equipment in 1993

Production Assistant
June 1989 – Aug 1990
Baygon Plastics
Small company with one extruder to produce pipes up to 2”
Responsibilities
All-rounder in production

Future Goals

Production / Operations/ General Manager