Ref. No. : CA - 12924 - (Production - Extrusion – with 25.5 years in Plastic Industry)

Education

B.Tech in Mechanical Engineering From Y.C.M.O.U., Nashik with 55.55% 2nd division in year 2012
Diploma in Mechanical Engineering From M.S.B.T.E. with 62.43% 1st division in year 1998
H.S.S.C. From MS. State Board of Secondary Education with 43.5% 3rd division in year 1995
S.S.C. From MS. State Board of Secondary Education with 60.14% 1st division in year 1993

Skill Sets

Computer Proficiency: Certificate course in M.S.Office and Knowledge of AutoCad.

Work Experience

Production Manager
Since July 2012
Company Profile : A leading PVC, HDPE Pipe, Drip/In drip lat. Pipe (Rigid Hose Pipe) & Suction Hose pipe manufacturing company in Western India.
Job Profile:
Using process, quality and production improvement methodologies,
directs the development, planning, implementation and maintenance of
manufacturing methods for new or existing products and technologies.
Ensures outgoing quality, safety and efficiency improvements for all
manufactured operations and compliance with safety, Laws and regulations.
Develops and implement policies and procedures, formulate manufacturing operations strategies, building and mentoring manufacturing team to achieve driving business results.
Ensure the highest quality equipment, materials and production
standards, overseeing and maintaining manufacturing budgets and working with team to manufacture quality products that will meet customers expectations in the most cost-effective manner.
Monitor and communicate to the Manufacturing Team all department
Metrics including on-time performance, fulfillment rate, safety, productivity and customer returns.
Plan future manufacturing programs to obtain maximum value from
production resources.
To meet & exceed P & L targets budgeted for the year
Providing identified resources as per requirement of QMS.
Review of customer feedback for improvement.
Assisting Management in defining roles, responsibilities & authorities of personnel for execution of plans.
Review & monitoring of operations and planning for corrective action
to improve operational efficiency.
Ensure complete compliance to prescribed ISO, QMS, Safety and 5S
processes.
Implement and drive continuous improvement activities through
implementation of change management process and best practices.
Building environment for customer driven activities
Working with down the level team to implement the company s policies
and goals.
Reviewing the performance of subordinates

Senior Production Engineer
Nov 2010 to July 2012.
Company Profile: A leading HDPE Pipe, Drip/In drip lat. Pipe (Rigid Pipe )manufacturing company in central India. thus providing complete Agriculture Solution to its customer, whether mechanical or fluid power transfer.
Job Profile:
To maintain production( in shifts) of pipes & drip/in drip pipe manufacturing.
Preparation of daily production planning Achieve targeted production
Coordinate with maintenance team for various jobs that are taken up.
Plan the various process activity and allocate the job to production casual labor accordingly.
Day to day operations of the plant M Carrying out all production activities
5S, Kaizen, Continuous improvements. Team building Cost reduction, process optimization.
Capacity utilization. Machine maintenance In House Training, Production Planning & Control.

Officer Manufacturing (HOSE)
Nov 2006 To Aug 2010.
Pix Transmission Limited.
Company Profile: A leading Belt & Hose manufacturing an ISO/TS 1949:2002 company in central India. Providing complete power transmission solution to its customer, whether mechanical or fluid power transfer. Belts and Hoses are synergy products, ranging from manufacturing to earthmoving , construction, automotive, mining and agriculture.
Job Profile:
Managing production and planning of hydraulic, spiral Hoses in Hose
Manufaturing Dept. with 70 operators with 37 machines and execution.
Maintain Production of hoses from 30,000 to 35,000 mtr. Per day by
developing the machine which also increased machine usage.
Ensuring maintenance of proper working condition, house keeping, discipline and safety at the workstation.
Coordinating with production/QC for developing the chain of task in the mfg. process of new parts & generating samples. Also coordinate with Other Departments like Purchase, Technical Services, Marketing, R&D, BSR, & OPD.
Preparing Master Plan , Process Plan for Raw material and hose wrt
BOM and give plan to mixing and hose mfg. and deciding the delivery
dates.
Using process, quality and production improvement methodologies, directs the development, planning, implementation and maintenance of Manufacturing methods for new or existing products and technologies.Â
Ensure the highest quality equipment, materials and production standards, overseeing and maintaining manufacturing budgets and working with team to manufacture quality products that will meet customers' expectations in the most cost-effective manner.
Participating in plant Modification/Expansion Projects; developing plant & schedules for the same.
Overseeing and follow up the operation of following machine:
Extrusion (Plastics & Rubber ), Winder, Braiding, curing Wrapping, Extraction machine.
Maintain the rejection rate, Man power handling & supervision & participation in new projects like Process capability, SPC, Sigma, 5-S activity, kaizen activity.

Production Engineer
Aug. 2000 to Feb. 2006.
Superpack (A Division Of Bajaj Steel Industries Ltd.)
Company Profile: A leading Plastics bag (Woven Sacks) manufacturing an ISO-9002 company in central India. There are Mfg. the Cement, Sugar, Fertilizer, Green house Tarpaulin, Lumber cover, Jumbo Bags and White master batches for Plastics processing in under one roof.
Job Profile::
Managing production in Extrusion, Loom Lamination and Finishing Dept. with 45 operators.
Maintain Production 80,000 bag/ day by developing the machine which
also increased machine usage.
Ensuring maintenance of proper working condition, house keeping, discipline and safety at the workstation.
Coordinating with production/QC for developing the chain of task in the mfg. rocess of new parts & generating samples.
Participating in plant Modification/Expansion Projects; developing plant & schedules for the same.
Overseeing operation of following machine: Extrusion (Plastics), HDN-4
& 6 Loom, Lamination machine and Printing machine.
Maintain In process Inspection in all section and Documentation of
data in ISO-9002 process.
Maintain the rejection rate, Man power handling & supervision & participation in new projects like process capability, TQM,ISO-9002, 5-S activity

Trainee Quality Control
Jan 1998 to Aug.2000.
Electrolux Voltas Limited.
Job Profile:
Managing in process inspection in Press shop, Paint shop, Assembly line, Final Inspection of Washing Machine. Inspection of incoming item of Washing Machine. Documentation of data in ISO-9002.

Future Goals

To advance my career as a “MECHANICAL ENGINEER” with emphasis on
security, automation and The elimination of paperwork. To work in a dynamic and challenge driven environment that allows me to apply my skills and
qualification to the fullest. I believe there is nothing better than learning by experience and growing along with the organization.
reshma

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