Ref. No. : CA - 17192 - (Production - Extrusion – with 26 years in Plastic Industry)

Education

B.Sc. From Physics, Chemistry, Math’s From Utkal University, Orissa

Post Graduate Diploma From Plastic Processing Technology CIPET, Chennai 

Diploma From Computer Certificate i.e. With Ms Office, DBMS & RDBMS

MBA- Operation Management

Perusing Advance diploma in safety (MSBTE)

Skill Sets

MS Office( OEE reporting & calculation in Excel sheet)
Working in tally system
Working in internet system.

Work Experience

Production Manager
Since July 2009
Company Profile: Manufacturing and commercializing Aluminium Color Coating  coils and Aluminum Composite sheets for roofs and wall, two in screw Co- Extrusion compounding calendaring Sheet, film and Foam sheets for Display and Packaging application also produced laminating aluminum foil with plastics film, sheet lamination by calendaring process.

Production Manager
Jun 2006 to July 2009
Company Profile: Manufacturing Color Coating Aluminum Composite panel, two in screw Co-extrusion compounding FR grade Extrusion Sheet& HIPS foam Sheet, ABS sheet for Architectural Core Materials for sandwich constructions in marine, road, rail, air and insulation for construction industries and for vacuum forming
Job Profile:
Improvement of process & ensure on time delivery
Production planning.
Prepared Daily & Monthly production report to CEO.
Process problem solving.
Continuous improvement in house keeping by using 5S Method.
Interaction & effective communication with departments like Q. A., SCM & Maintenance.
Develops maintenance plans required to manage mechanical, electrical and   electronics/control maintenance which can minimize production downtime.
Supervision of operators & Process.
Rejection Percentage Reduced from 7 % to 4.2 % 

Production Incharge. 
Jan 2004 to Jun 2006
Company Name: Alukbond Composites India Pvt. Ltd
Company Profile: AlukBond Composites was leading manufacturer of Color coating Aluminum Composite Panel product & was absorbed as Indian operation of ALCAN. (Aluminum foil, Coil and plastic sheet laminated by the extrusion process)
Job Profile: 
Set up of production system at ALUKBOND 
Erection & commissioning of  SPM m/c lines (Woo bang-   Korea), and foam Extrusion line 
Production as per target, timely delivered with reduced Lead time & in process     rejection.
Inventory control as per Production plan.
Implementation of 5S on shop floor.


Shift In charge
July 1999 to Jan 2004
Company Name: J.P Industries Machino 
Company Profile: Company is engaged in multi product plastic processing, Thermoforming plastic co-       extruder in GP/HIP,  ABS, PP, PMA,PC, HDPE, LDPE, LLDPE Emboss/plain, foam sheets, and rolls. Products: Blown Film, Calendaring plain, embosses & laminating of aluminum foil sheets and plastic film and foam sheet. Thickness 0.22 mm to 7 mm for Vacuum Forming
Job Profile:
Supervision of the end products as per party’s requirement such as 
Proper combination of plastics materials size gauge, proper shade & Corona Treatment
Supervision of fully computerized multilayer co-extrusion lines
High Maintenance of corona treatment to maintain the quality of film Free of all tests,
To maintain proper ratio of ink and thinner to achieve the shade /colors 
Testing Printed film by ARSR process
Daily Production Planning based on weekly production plan 
Verify availability of machine status, materials & manpower planning.
Control of production throughout the process, reporting for material accountability
Inspection of materials received from suppliers.

Strengths     
To lead & handle the manpower & team of Executives to achieve the organization’s goal
Use of Lean & CI Methodologies to improve the productivity (OEE, VSM & 5S)
Reduction of process set up Time, Scrap rate by using CI Method. 
Optimization of resources & development of process
To handle the change (change Management ) in the organization
Communication and Interpersonal skills to manage work force
Ability to learn new skills to shoulder responsibilities successfully.
Flexible for initiating and achieving set goal in challenging boundary conditions.
R & D to develop product & Process.
Development of specification of Aluminum Composite Panel Sheet.
Handled Customer complain & CRM portfolio
Handled customer in shop floor
Technical Training of sales Team
Understand the new technical requirement from client

Future Goals

To achieve and exceed goals and to face newer challenges of the organization using the knowledge and experience in possession

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