Ref. No. : CA - 20921 - (Production - Extrusion – with 26.4 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing Technology From CIPET in 1998

B.Sc From Kanpur University, (U.P) in 1997

H.S.C. From CBSE Board, Pantnagar (Uttarakhand), India in 1994

S.S.C. From CBSE Board, Pantnagar (Uttarakhand), India in 1992

Skill Sets

Able to understand Spanish (due to my stay in Mexicali for my project)
Good slogan writing skills
Good managerial skills
Good knowledge of MS Office package

Work Experience

Manager - Production (Extrusion Moulding Shop) 
Since Jun 2014
Company Profile: Manufacturer Of Elevators & Escalators
Job Profile:
Overall production with quality & preventive maintenance of machine & it’s auxillaries.
Making machine loading plan as per production plan .
Achieving the given production & quality targets (Efficiency & Rej.%age)
Maintaining the Inventory Turnover Ratio(ITR) for the Extrusion department
Maintaining the On Time Delivery (OTD )for the output from the department.
Maintaining 5S, 3R & effective Visual management through Communication systems, Production control boards, Slogans, Target displays at work place .
Creating the shop floor a safe work place by following the Safe work practices.
Technical training to workers so as to achieve quality standards of the company.

Key achievements:
As a part of Green field project I was deployed at Megadyne-Italy between June-July,2014 for conducting the trials of Extrusion production line, planned for set up in Current Company
Received Certificate of Achievement for outstanding contribution in setting up & installation process of Extrusion Process Line, along with the well equipped quality laboratory

Production Manager - Production (Plastic Moulding Shop & Assembly) 
April 2011 to June 2014
Company Profile : Manufacturer Of Refrigerator, Washing M/c, Air Conditioner, Razors, Glue Sticks - Plastics Moulded Parts For Valued Customers :- LG, Godrej, Supermax, Videocon, 3M, Ranjangaon, MIDC
Job Profile : 
Making machine loading plan as per production plan for 24 Injection moulding & 7-ultrasonic welding machines
Achieving the given production targets for customers LG, Supermax & Videocon, through Main Process Control, Cycle time analysis & Analysing Defect & Rework losses,Over production losses.
Looking after maintenance of all total 31m/c’s
Maintaining LRN, FTPR as per target.
Continious improvements through  using tools like SMED, LOB, Kaizens.
Maintaining 5S,3R & effective Visual management through Communication systems,Production control boards, Slogans, Target displays at work place 
Daily co-ordination with customer LG regarding improvements & performance.
Conducting new mould trials.
Effective utilization of Men,Method,Machine & Material.
Introducing Automisation in plant at assembly area & moulding shop.
Improvement through using 6 tools.
Key achievements:
Achieved the QDC (Quick Die Change) in single digit (8~9min.)
Achieved LEVEL-4 certification from LG (First moulding shop in India),by continuous improvement & maintaining targeted LRN & FTPR
Received appreciation for maintaining 5 S conditions at workplace

Sr. Engineer- Production(Plastic Moulding Shop) 
July 2006 to April 2011  
Company Name : Videocon Industries ltd.
Company Profile : manufacturer of consumer Electronics and Home appliances Aurangabad
Job Profile : 
Making  machine loading plan as per production plan 
Achieving the given production targets. 
Ensuring the availability  of inputs for all the shifts.
Supervision of the maintenance work  for the machines .
Technical training to  workers so as to achieve quality standards of the company.
Using innovation tools like: MI-10,T5S,6 Tools
Key achievements:
Given out maximum production against the given target.
Received appreciation for maintaining 5 S conditions at workplace
Received Certificate  of Achievement for successfully completing assessment                 following two days training on  “Auditing Of Quality Management System As Per ISO 9001- 2000” Certificate No.- IQA/06/1
Sent to  Mexicali – Mexico,baja California.(MAY’2007 –JAN’2009) for the  Overseas Projects of Molding machine & Water Base Paint Line installation and their smooth start up with overall responsibility for mold shop and paint line. 
There I looked after the whole  installation process and the production of HTF530,HTF800  tonnage machines. Involved in setting up of water based paint line in Mexicali.     

Deputy Engineer, Floppy div. (Injection Moulding)
Oct 1998 to July 2006  
Company Name : Moser Baer India ltd
Company Profile : manufacturer of optical  & magnetic media products like  Audio cassette, Floppy, CDR, CD-ROM, CD-RW, DVD. Greater Noida, U.P
Job Profile : 
Responsible for:
For  machine and it’s auxillary equipment maintenance.
Maintaining Quality standards 
Effective handling of men, machine and materials.
Increased outputs from the available resources.
Achievements:
Received appreciation letter twice for giving out the maximum production against the given target
Received  Five –Year  service award  for carrying out my job  with  full responsibility.
Appreciated for giving  the kaizens for cycle time reduction & using  recycled material
Cost Reduction through  involving in Kaizens

Types Of Molding Machines Worked With:-
CLF – Molding Machines of Tonnage – 1000, 1380
JSW - Molding Machines of Tonnage 150, 180, 280, 850
JINHWA – Molding Machines of Tonnage – 700, 900
LG - Molding Machines of Tonnage - 650, 850, 1050, 1300, 1600
HAITIAN – Molding Machines of Tonnage - 100, 120, 200, 450, 530, 800
Luigi Bandera – Single Screw Extruder TR50 25D

Types Of Molds  Worked With:-
PRH & C –Molds(Pressurised water Rapid Heat & Cool System)
Hot  Runner Molds
Conventional Molds
Core – Puller Molds
Gas Molds
Multi –Cavity Molds
Insert Molding

Type Of Robots Worked With:-
Yushin Robots
Star Robots
Wetec Robot

The Resins Handled are ABS, HIPS,GPPS, PC, PMMA., ABS- PMMA, P P, NYLON, TPE, DELRIN, PBT, HDPE, PU

Achievements
Presented seminar on Plastics in Road building Application.
Always stood  First  in various  competitions for writing slogans at safety day.

Future Goals

To be an asset to the organisation & to achieve job satisfaction by expanding my professional & practical knowledge both in Injection & Extrusion Moulding.

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