Ref. No. : CA - 21948 - (Production - Extrusion – with 26.3 years in Plastic Industry)

Education

Diploma Polymer Engineer

Entrepreneurship Development Training

Safety Management & Training.

Skill Sets

Provide leadership to the manufacturing, production specialists and process technicians to achieve Production, Quality, Safety and costs goals.
Develop and optimize process, molding and manufacturing, utilizing scientific method and provide the best quality, high production at low cost.
Provide ideas for Raw- materials, Additives, Filler, Masterbatches, materials formulation and set Machines parameters to produce the best products.

Provide continuous improvement and cost saving ideas .
Processing knowledge and process development skill.
Formal problem solving and troubles shooting skill.
Good managerial, decision maker and leadership.
Process SIX –SIGMA skill.
LEAN and SOP (standard operation procedure) technology skill.
ISO and TQM process & management skill.
Raw –materials & Additives formulation and color matching skill.
Good knowledge in testing of raw-materials, products and testing machines.
Good presentation, communication, and entrepreneurship management skill.

Work Experience

Assistant Production Manager
Since Jun 2010
Company Profile: Manufacturer of Extrusion Products like PET fibrillated tape, PP raffia tape, PP fibrillated tape & Baler twine, HDPE Monofilament & Film. Knitting Products are Shad net, Protection net, Anti bird net, Olive collection net, Bell wrap, Pallet wrap, date protection sleeve, PP twine, Polyester yarn and Monofilament etc
Job Profile:
Provide daily communication with production staff regarding Production, Quality, Raw-materials and machines.
Carry out problem solving on day to day regarding production, quality and machines issues, using formal techniques to determine root cause and corrective action.
Develop and optimizing molding and manufacturing process.
Determining Quality control standard and monitoring Q.C. report day to day.
Review, Manage & Control production document, such as process sheets, log sheet, parameters log sheet, materials consumption report, waste materials report, process failure mode, effect analysis, process flows etc.
Estimating, Negotiating and agreeing time scales with marketing, sales and manager.
Preparation & organizing production plan, production schedules with production, maintenance, material and quality staff.
Accurately complete production, documentation and data entry in a timely manner.
Planning and organizing team for break down maintenance, preventive maintenance and spear parts.
Providing ideas materials, additives formulation to improve quality and cost saving.
Monitoring processes for trends and implementing corrective actions accordingly.
Monitoring the trail process of Raw-materials, Masterbatches, Additives, new products development, new machine set-up and trail.
Provide training to new employees, and un-skill employees on scientific technique.
Follow all safety standards and practices.
Assessing projects and resources requirements.

Extrusion Manager
Mar 2003 to May 2010
Company Profile: Manufacturer of PET Thermoforming products (Food Packing applications, Containers, Water cups, Trays etc) PS & PP Thermoforming products (Food Packing applications & Cup, Plate, Bowl, etc)
Job Profile:
Planning and organizing production schedules.
Organizing shift supervisors, operators, workers and provide good leadership to smooth team work and production activity.
Monitoring the production line, Machines parameters, products, quality to find the defects and take necessary corrective action to reduce waste and increase out-put.
Check and repair reports of Day to Day production, Raw- materials consumption, waste, and break down maintenance.
Organize the team for changing product quality, Dies and trail for new materials or new product development to minimize the minimum down time and waste.
Organizing the repair and preventive maintenance plan of production equipment with maintenance department.
Determining quality control standards and fallow the Q.C. reports to achieve quality as per target.
Provide training to new work force.
Prepare manpower reports, performance report of production team.

Production Supervisor
Jun 1998 to Feb 2003
Company Name: Apollo Plastic Co Ltd (ISO 9002) 
Company Profile: Manufacturing HDPE packaging containers with 5 Blow Molding and 3 Injection Molding machines. Product are 100 liters round drum (narrow mouth & wide mouth), 80, 60, 50, 30 liters drum full open mouth, 20, 30, 50 liters round drum (narrow & wide mouth), 20, 30, 35 liters jerrycan. 20, 25, 30, 35 liters mouser. Injection molded products are caps for drums (18, 12, 10, 8, 6, 2 inches), Injection molded plugs (10, 8, 6, 2 inches)
Job Profile:
Supervising shop floor, Raw-materials, finished products, waste & crushed materials.
Monitoring process of machines, machine parameters, mould, hydraulic unit and pressure, and utility job like chiller (cooling system), air compressor etc.
Monitoring quality during process according to customer and company standard.
Tacking test of products, Drop test, Burst test, wall thickness, leakage test, stake test, light test and preparation all the reports as ISO 9002 standard.
Tacking test of raw-materials to minimize the production defects (MFI, ESCR)
Attend and supervise the machine brake down maintenance, Dies loading and un- loading, or quality changing to reduce the brake down time.
Preparation daily production log sheet, Raw-materials consumption report, waste materials control sheet, brake down reports, spear parts and consumables product record in day to day and proper filling to keep record.
Tacking trails of new moulds, materials, master batches etc
Creating team work, friendly environment and provide good leadership to achieve the quality and set target.

Future Goals

To obtain an intellectually rewarding career in Plastic, Polymer industries & organization, where hard work and excellence will be appreciable with a growth oriented approach.
To work in exigent environment while implementing revolutionary ideas that contributes to the significant of the organization, while being innovative, resourceful and flexible.

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