• Gender: Male
• Age: 59
• Designation: Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 32.2 Year(s)

Education

Diploma in Mechanical Engineering From Christian Polytechnic Ambilikai, Tamil Nadu in 1987

Skill Sets

Excel, Word and knowledge of AutoCAD.

Sincere, honest and dedicated to work
Friendly disposition 

Work Experience

Production Manager
Since Dec 2014
Company Profile: Manufacturer of all kind of GRP components, and company newly involved in manufacturing of PVC pipes from the sizes of 63mm to 400mm

Production Supervisor
August 2011 to November 2014
Company Profile: An ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 certified Company involved in   manufacturing of various standards and size of PVC, PE, ABS Pipes, and PE T- Grip liner Sheets used for domestic, industrial Constructions projects and sewage and oil industry.
Job Profile:
Production Planning and Control
Controlling manufacturing units, attending production meetings with higher authority, obtaining information of production through systems in order to ensure smooth operations, increased profitability and reduced costs. 
Utilizing the maximum efficiency of Manpower in a well organized and planned way. 
Preparing the production planning and ensuring the production is completed in time to meet the scheduled delivery.
Responsibility for Raw Material planning, buffer stock control, and procurement activities. 
Initiating the Raw Material order placement at right time to avoid any shortage.
Experienced in different types of PVC-Pipe formulations for various applications. Controlling all the PVC formulation and mixing activities. 
Product Costing & Cost management with a view to make the products competitive.
Evaluated raw material supplies of the various vendors by conducting the necessary trail and tests 
Coordinating with the Electrical and Maintenance team in order to initiate the preventive action at right time.
Having good work experience in Parallel twin Screw Extruders and Conical twin Screw Extruders
Having good Experience in design and fabrication of extrusion tool.  
By strictly controlling and the process parameters and producing pipes at minimum thickness which weighs less than the actual required weight
Active involves in on line inspection of pipes & fittings visually and dimensionally successfully attended to the manufacturing defect problems, quality related problems during production. 
Ensuring the ready availability of important spare parts stock and consumables to avoid the production down time.
Ensuring the pollution free atmosphere and neatness of the factory at all the times.
Ensuring the work in progress material and the raw material consumptions are under control.  
Issuing the daily production programs, mixing schedule and work instructions to the production and mixing departments. 
Preparing report of Daily, weekly and monthly Production Reports 
Following the documentation system according to ISO 9001 :2008 and its procedure 
Maintain reports and records as defined in the procedures, including production, any non-conformity, and preventive or corrective actions. 
Learn new methods and techniques of work and train his staff accordingly.

Production In Charge
Jan 2008 to Sept 2010
Company Name: Venus Plastic Industries 
Company Profile: Manufacturer of PE Pipes

Shift Engineer
Feb 2000 to Oct 2007
Company Name: Baynounah Wellpipe Factory Llc
Company Profile: Manufacturer of various standards and size of PVC Pressure and Casing) Pipes upto 400mm Dia

Senior Production Technician
Apr 1996 to Jan 2000
Company Name: National Plastic And Building Material Llc
Company Profile: Leading manufacturer of various standards and size of PVC, PE pipes and Fittings

Supervisor
Jun 1992 to Sept 1996 
Company Name: Pasumai Irrigations Ltd
Company Profile: Involved in manufacturing of HDPE, LLDPE and PVC Pipes for domestic and agriculture
Job Profile:

Having Experience Of Extrusion Machines: For Pvc Pipes
Kraussmaffei (parallel twin Screw)–Germany 
Fa Hans WEBER (Parallel Twin Screw)–Germany 
Battenfeld (parallel twin screw)–Germany  
Theyshon (parallel and conical screw)–Austria 
Windsor–India
Sangahai Shen Wei Da (Parallel screw)–China 
Liansu (Conical)–China 
Mikroshan-Turkey

For PE and ABS Pipes
Cincinnati Milacron– Austria
Liansu–China
DGP Windsor– India
Kabra–India

For PE sheets (Calendaring)
Bg Plast (Bausana)–Italy

Socketing Machine
Sica-Italy (Various Model)
IPM snc–Italy
Liansu–China

Mixing Plant and material transferring system
Plasmec–Italy
Coperion weschale–Germany
Dersen-turkey

Attainments:
Successful commissioning of Plasmec Dry blend mixer Combimix HC–600/1500/FV
Successful commissioning and trial production of Krussmaffei Extrusion KMD 114 and KMD 90 and Battenfeld extruder BEX 2–92–28 V
Enhanced record output 1070 kgs/hour in the extruder of KMD 114
Successful commissioning of Mikrosan extruder MCV90 and MCV110 and setup complete factory

Future Goals

Diploma Mechanical Engineer looking for a Job having experience in PVC and PE pipes industries