• Gender: Male
• Age: 43
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 21.2 Year(s)

Education

Pursuing MBA in Operational Management From IGNOU

B.Tech in Polymer Science & Technology From MG University, Kerala in 2004 with 72%

H.S.C. From Kerala Higher Secondary Education Board in 2000 with 78%

S.S.C. From Department of General Education Kerala State in 1998 with 87%

Skill Sets

Experience in Tyre engineering, Rubber Processing, Scrap Reduction, Process Verification & Validation, Process Quality,  New Process& Product Design Activities (NPD), and Team Management in the Manufacturing
Industry.

Energetic, smart working, self motivated and focused towards achieving goals. 
Effective analytical ability augmenting a highly creative and expressive mind.
Efficient and confident while working both individually as well as a team. Can easily adjust and adapt to any new environment and technology
A positive attitude to adapt to any circumstances to bring out the best with available resources with good communication skills.

Windows XP, Windows 98
MS OFFICE 2007, MS OFFICE 2003, SAP, Minitab

Optimistic, Hard Working, Self confident, Sincere, Punctual,          
Excellent Communication and Interpersonal skil.

Work Experience

Associate Manager in Technology (Bias-Tyre) 
Since May 2006
Company Profile: Leading manufacturer of tyres. offers a comprehensive product portfolio spread across passenger car, light truck, truck-bus, off highway tyres, retreading material and retreaded tyres.
Job Profile:
Preparation of Bill of Materials (BOM), Product and Process Specifications in SAP.
Trouble shooting of various process problems in shop floor.
To attend the complaint of internal and external customers, claim & solve those by initiating appropriate corrective actions.
Inspection and analysis of field return products.
To conduct Non Conformity Material Review (NCMR) meetings and give disposition to Held up Materials & responsible to initiate the corrective actions to reduce scrap generation..
New Product Industrialization by Prototype preparation and analysis, Process verification's and manufacturing process design activities.
Process Validation of Specification changes and existing products.
Product and Process audits as per Control Plan.
To analyze the OEM customer returns and to submit CAPA through PSS (A3) & 8D methodology.
Prepare TS 16949 documents through continual improvements.
Preparation and review of APQP documents like PFD, FMEA and Control Plan.
COPQ Reduction.
Continuous monitoring of CTQ (Critical to Quality) parameters make improvement plans.
Control finished product testing by Layout inspection.
Monitoring and controlling of Tools (moulds, die, building Drums etc) required for process.
Team member of cost reduction and improvement projects

Shift In-charge (Production Department)
2005 to 2006
Company Profile: Leading Manufacturers of rubber products
Job Profile:
Plan daily production schedule and achieve target.
Make daily production report and scrap reports.
Classify first quality and second quality products.

Executive Trainee
2004 to 2005
Company Name: Lunar Rubbers

Achievements:
Green Belt holder in Six Sigma project (Two projects completed in defect reduction).
Tyre defect level reduced to 6% from 13% in Bias tyre plant of Present company.
Secured 2nd position for innovation project (Productivity improvement) competition across whole operations. Also selected for Chamber of Indian Industries (CII) innovation projects competition.

Training Attened:
APQP, PPAP, DFMEA, PFMEA & its linkage to Control plan. (From Omnex  Asia Consultant).
Participated training on Seven QC controls.
Participated in workshop on Role Effectiveness
Training on effective communication and Inter personnel skills development.
Two months In-plant training in present company
Six months training in Lunar Rubbers Pvt. Ltd. 

Future Goals

To establish a career in a growth oriented and reputed organization, so as to utilize my knowledge and skills, in achieving organizational goals, while attaining personal and professional growth