• Gender: Male
• Age: 34
• Designation: Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 13.9 Year(s)

Education

Diploma in Plastic & Polymers Engineering From Government Poly, Amravati, Maharashtra State Board Of Technical Education in 2010 with 70%

S.S.C. From Sant Kanwarram Vidhyalaya, Amravati, Maharashtra State Board with 75%

Skill Sets

Experience in PVC Pipes Extrusion lines.

SAP
AUTOCAD
Microsoft Office.

M.S.C.I.T From Authorized M.K.C.L training Centre with Percentage of mark 88%

Work Experience

Production & Maintenance Manager
Since Dec 2014
Company Profile: An ISO 9001 Company, Manufacturer of UPVC Pipes, Fittings.

Engineer
Jan 2011 to Oct 2014
Company Profile: Providing Innovative and cost-effective piping solution, products are Plumbing Water Distribution pipes, Drainage Pipes, Pressure Piping System, Pipes For Bore Well application and 
Underground Drainage System etc.

Job Profile:
Efficiently organize the production activities to achieve and improve targeted KPIs:
Machine Efficiency, Maximum manpower utilization
Material consumption, Reduced material wastage and scrap, Reject rates/material variance
Health, safety, hygiene, quality (conscientious implementation).
Handling and Operating Made in China High Performance PVC Pipe Twin screw, Extrusion line machines, High Speed Mixer, Cooling Mixer, Socketing Machine, Waste, pipe Crusher, Grinders, Pulverizer, Compressor, Industrial Water Chiller etc.
Ensure extruders are running projected output.
Fault finding and troubleshooting.
Handling of Die head tools such as die sets, die head, die bush, pins, sizing, sleeves, socketing tools, etc.
Die unloading/loading reports as per requirements.
Schedule & Maintain die, pin, sizer, socket mandrel and other tooling properly.
Plan for maintenance of Dies & Die sets.
Handling of Plastic Raw materials (in particulars PVC) PVC additives and its identification.
PVC compounding using High speed mixer and processing parameters for compounding
Changes in PVC Pipe compounding formulation with respect to machine performance.
Preparation of Process Sheet & Work Instruction for production of PVC Pipe
Planning of Raw material for the production and prototypes with the help of SAP System
Ensure maximum utilization of rework materials (Pulverize).
Determining, implementing and monitoring production activities, manage the timely execution of the plans.
Update daily production reports.
Competently and efficiently to set up standard process parameters and the identification and improvement of timing and process to meet increased production output and cost reduction objectives.
Generation of daily and periodic production reports.
Analysis of rejection & preparation of corrective & preventive action plans.
Improving the productivity and machine efficiency.
Knowledge of machines & tools, including design, usage, repair & maintenance.
Knowledge of Production process, quality control, and other techniques for maximizing the effective manufacturing process.
Perform routine preventive maintenance according to checklist and cleaning of the machinery and work station.
Manpower handling shift wise.
Safety of Man, Machine & Materials.
Control and Monitor weight & check all quality parameters of Pipes.
Imparting the technical trainings to employees.
Ensure safety & proper housekeeping on shop floor.
Developing and monitoring daily WMS

Trainee Engineer
6 Months
Company Name: Jain Irrigation System

PVC Compounding:
Formulation of PVC Compounding and Modification as per requirement.
Modification of process parameters in PVC Compounding
Handling of PVC Resin SG-5,PVC off, Calcium Carbonate (Heavy & Light Precipited), Stabilizer, CPE 36 PV, Stearic Acid K1801, Paraffin wax58, polyethelene wax
CH-4A, Anatase Titanium Dioxide, ACR-ZB-401, Colour (Pigments) of Pvc materials

Machine Maintenance:
Plant Maintenance include machinery, utility, electrical and Plant breakdown.
PVC Extrusion Machine Preventive & Autonomous maintenance planning and action.
Maintenance of machine as per Preventive & Autonomous maintenance Plan
Maintain spare parts of machine like Extruder Heating Bands/Resistance, Socketing Heating finned coil, Digital control temp monitor, Haul off RPM Panel, Electric Conductors, Circuit Breaker, Connecting ports, Sensor,Vacuum measuring guage, Compress air measuring guage, Pnuematic Air Cylinders, Hose pipe, Temp thermocouple, Cutting saw blades, etc

Quality Management:
Aware & hands on with productivity tools such as 6 Sigma, Lean Manufacturing, TPM, Value stream mapping, Kaizen, ISO Standard V 9001 & 14001,OHSAS 18001 etc.
UPVC Pipes confirms to SCH 40 & SCH 80 as per ASTM D 1785 and available in 3 & 6 meters.
UPVC fittings confirms to SCH 80 as per ASTM D 2467
ISO 9100 Quality Management System and its implementation.
Follow up of QMS, EHS and OHSAS Policy system in reliability and Prototype.
Understanding Product, Customer and regulatory body requirements

Raw Materials & Equipment Purchasing:
Generate Purchase request for PVC Raw materials and Equipment
Contact Supplier for raw materials & Equipment
Review of supplier quotation to management

Training Attained:
Attended Training on PVC Pipe manufacturing at Supreme
Attended Supervisory Development Training at Supreme
Attended training program of 5S & WMS implementation.
Training undergone for “Mastery Supervisory Leadership Skill” at Supreme.

Achievement in previous company:
Trainer for Plastic Piping System
Member of CCI(climate change Initiative)
Member of CIT (continuous improvement team).
Member of Industrial Safety Committee.

Extra Curricular Activity:
Involved in various activities like Total Productive Maintenance (TPM), Total Quality management (TQM), Manahan’s, work place management System (WMS), Voice of Users (VOS).
Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.

Future Goals

I would like to work for any fast moving organization that would give me adequate opportunities to use my potential, where in I can make a positive & meaning contribution towards the company’s goal and prove my worth helping me be an asset to the organization