• Gender: Male
• Age: 57
• Designation: Manager – Maintenance and FRP
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Bharuch
• Work Experience: 34.3 Year(s)

Education

MS (Industrial Production and Management) from Birla Institute of Technology and Science in 2005.

BS (Process Engineering) from Birla Institute of Technology and Science in 2003.

Skill Sets

Word 2010
Excel 2010
PowerPoint 2010
SAP
MS Project

Communicator
Innovator
Thinker
Collaborator
Intuitive
Team Leader
Problem Solver
Decision Maker

Work Experience

Manager – Maintenance and FRP
Since Apr 2016
Deputy Manager – Assembly Shop
Jul 2009 to Mar 2016
Assistant Manager – Machine shop and Maintenance
Mar 2004 to Jun 2009
Engineer – FRP
Jul 1994 to Mar 2004
Assistant Engineer – Design and Development
Jan 1993 to Jun 1994
Job Profile :
Spearheading project management including planning, budgeting, installation & commissioning; reporting progress and issues to the management.
Ensuring availability of equipment and supervising all aspects of mechanical maintenance including material planning and production monitoring to ensure compliance with business plan.
Identifying critical spares for plant to maintain in-house availability and indenting of materials in liaison with Purchase Department.
Following up with vendors for the timely delivery of the materials at site and procurement of general spares.
Maintaining inter-department relationship management and ensuring high quality services for customer delight and optimum resource utilization.
Leading and managing day-to-day activities of subordinates; training them on material procurement, service excellence, permit to work and teamwork.
Steering effective preventive maintenance schedules of various machinery to increase machine uptime and equipment reliability.
Recognizing areas of obstruction / breakdowns and taking corrective steps.
Carry out erection and commissioning of various FRP Items with optimization of line layout.
Executed various activities like selection of resin with respect to service conditions for development of new FRP product with decision
of manufacturing process like Moulding and Hand Lay-up.
Successfully developed a new Mould for Gratings and inside finish moulds of Bends, Hoods, etc. for increasing the efficiency.
Instrumental in the erection of FRP equipment at Birla Cellulosic, Kharach, Gujarat and commissioning of new MSFE at Nagda along with complete revamping of 2 machines.

Machine Shop & Assembly Shop
Managed Machine Shop and Assembly Shop to manufacture critical assemblies for Staple Fiber Plant.
Manufacturing, assembling and commissioning of equipment for Viscose Fibre (Twin Roll Press, Maturing Drum, Filtration system,
MSFE & AAC Equipment, Pulper, Spinning & after treatment Equipment & so on).
Reduced the cycle time of critical assemblies by implementing Lean Manufacturing and managing inventory of various assemblies.
Assuring quality of every equipment being assembled and repaired / overhauled.

Mould Designer
Sep 1992 to Dec 1992
Company Name : United Plastics
Job Profile :
Designed Injection Moulds for Textile Equipment.

Engineer - Production
Jun 1990 to Aug 1991
Company Name : Indore Nitriders Pvt. Ltd
Job Profile :
Planning and ensuring optimal utilization of men, machine and
materials for seamless manufacturing of Jigs, Fixtures, Dies and Gauges.
Inventory control and procuring the required materials.
Collaborates with the parties for inspection of all the Jigs, Fixtures, Dies and Gauges.

Junior Engineer – Quality Control
Mar 1988 to Apr 1990
Company Name : Gajra Bevel Gears Ltd.
Job Profile :
Final inspection of all the Bevel Gears, Bevel Pinions, Spider Kit
Assemblies, Crown Wheels, Pinions including its Contact Matching.

Achievements
Led erection & commissioning of New MSFE,
Line 2 & 4 in Grasim Industries Limited,
Nagda.
Led erection & commissioning of Line 2 at
Birla Cellulosic, Kharach.

Certification
Internal Auditor – ISO
Rigging and Lifting (Registration No.
ASK/ST/OS/19-0808 dated 24.04.2019

Core Competencies
Project Management (Machining, Assembly,
FRP, Erection, Commissioning &
Maintenance)
AutoCAD
Engineering Drawing
Production Planning
Operations Excellence
ISO Audits & Compliance
ISO 9001 2015, EMS14001
Preventive / Predictive Maintenance
EHS Management
Process Improvement
Resource Optimization
Troubleshooting / RCA
Liaison & Coordination

Profile Summary
Mechanical Engineering Specialist with nearly 31 years of extensive experience in establishing & maintaining Machine Shop, Assembly Shop, FRP & Maintenance with focus on top-line and bottom-line profitability by ensuring optimal utilization of resources.
Extensive hands-on experience in planning & erection and commissioning activities.
Led machining, assembly, FRP and maintenance team for manufacturing of equipment and their erection along with downtime analysis of critical equipments.
Directed operations involving resource & materials planning, inprocess inspection, team building & coordinating with internal departments.
Successfully addressed issues related to failures of mechanical equipment (process & utility), undertook troubleshooting & breakdown / preventive / shutdown / predictive maintenance for curbing downtime.
Planned day-to-day strategies, budgets & schedules, along with resource allocation for optimum output; minimized performance bottlenecks for high productivity by ensuring safety, product quality,
customer satisfaction, timely delivery and cost optimization.
Gained exposure in SAP (PP, PM & MM Module) .
Strong analytical, troubleshooting and interpersonal skills; excellent in proactively identifying & resolving problems, ramping up project
activities with on time deliverables, team management and maximizing productivity.