• Gender: Male
• Age: 41
• Designation: Manager – Quality Assurance
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 20.8 Year(s)

Education

EMBA – Operation & Production Management from Kalinga University Raipur in 2015 - 2016
Post Graduate Diploma in Plastic Processing & Testing (CIPET – Lucknow) in 2005 – 07
BSc. – Chemistry (C. S. J. M. University, Kanpur) in 2001 - 04

Skill Sets

Skills:
Root Cause Analysis
Quality Documentation
Plastic Processing & Testing knowledge as per ASTMD Std.
Lean Manufacturing tools.

Certifications:
Paul-son training program-me, U.S.A. (Software based training program-me of plastic processing) at CIPET Lucknow in 2006
Training to Core Tools (SPC, MSA and FMEA) from Innovative Minds in 2018

Computer Knowledge:
SAP (S/4HANA) - Quality Module.
Knowledge of MS Office just like Word, Excel, Power Point & Outlook mail.
Knowledge of operating to Windows & Linux and Internet.
CIP system (Common Information Platform)

Work Experience

Manager – Quality Assurance
From: Dec 2023 To Till Date
Company Profile : Manufacturing Plastic Containers, Jar & PET Bottles

Job Profile :
Ensuring that all inspection procedures, products and packaging meet customer specifications at all stages of the production process.
Providing assistance to technical, manufacturing and purchasing departments with all quality requirements.
Liaise with customers on all quality concerns and resolve all complaints.
Introducing a new product and completing first off approval & developing various testing methods according to customer requirements.
Assist in improving manufacturing processes through identification and elimination of process, product defects, using problem solving and statistical analysis techniques.
Organizing and maintaining all quality documentation & preparing monthly KPIs reports.
Identify and promote continuous upgrading of quality skills & techniques and opportunities for participation.
Handling to various types of audits and upgrading the quality performance to meet management targets.
Ensuring product quality consistency with respect to CTQ parameters.
Assist in any other work assigned by top management.

Manager – Quality Assurance
From : Aug 2021 To Nov 2023
Company Profile : Manufacturing Plastic Containers, Jar & PET Bottles for Food, Dairy, Paints and Lubricants industry.

Job Profile :
Handling the manage product complaints or non-conformances and thoroughly investigate process failure, determine the root cause, and take prompt corrective actions.
Established, implemented, and improved procedures, process, and quality standards, in accordance with overall development and products releases.
Handling the customer audits just like Nerolac Paints, Akzonobel etc. and quality activities of Depot.
Reporting to Plant Operations Head and responsible for all Quality Assurance functions and IMS Certifications.
Continuous improvement tracking and posting of established key performance indicators maintained the trend analysis of customer satisfaction.
Implementation of IMS (9001:2015, ISO 14001:2015 & ISO 45001:2018), ISO 22000:2018, GMP and quality standards in manufacturing unit and depot.
Interacting with customers and production team to ensure overall product improvements and quality.
Ensured that all product process is running according to process validation sheet.
Prepared to monthly report with quality related issues and respective corrective actions for problem solving.
Assure the proper recycling of plastic materials and usage of recycled plastic materials in the plastic products.
Prepared to MRM report, Process quality plans, SOPs, RCA report just like 8D etc. and implemented in-process quality system.
Knowledge of quality tools just like as Red bin analysis, Pokayoke, Kaizen & OEE etc.
Material used to LLDPE, LDPE, HDPE, PPHP, PPCP, PET, Additives etc.

Manager – Quality Assurance
December 2019 – July 2021
Company Profile: manufacturing to Packaging, Road Safety products and Plastic products just likes Refrigerator, Washing Machine and Geyser parts, Jerrycans and Road Safety Products etc. The major clients of the company Godrej, Bajaj, Jaquar, Crompton Greaves, Vgaurd etc.

Job Profile:
Analyze and solve customer complain via root cause analysis and continuous improvement methodologies.
Interacting with customers and production team to ensure overall product improvements and quality.
Reviewed customer drawings to identify critical to quality dimensions that will be monitored in production.
Handling to new mold trial of refrigerator & washing machine parts and adherence to Godrej quality standards.
Prepared to new sample and part submission report of new development, and submit to Godrej & other customers.
Ensured that all product process are running according to process validation sheet.
Prepared to monthly report with quality related issues and respective corrective actions for problem solving.
Assure the proper recycling of plastic materials and usage of recycled plastic materials in the plastic products.
Prepared to process quality plans, SOPs and implemented in-process quality system to reduce PDI inspection.
Prepared to analysis report of return material and take to corrective action for reduce the PPM level.
Works independently and with a team to solve issues relating to customer needs.
Handling to new packaging development just like Corrugated Box, Polybags etc.
Implementation of ISO 9001:2015 and knowledge of quality tools just like as 9 Steps Mythology, Red bin analysis, Pokayoke, Kaizen & OEE etc.
Material used to LLDPE, LDPE, HDPE, PPHP, PPCP, ABS, TPU etc.

Manager – Quality Assurance
From December 2019 – September 2020
Company profile- manufacturing to Packaging, Household and Road Safety products just like Water Tanks (100 to 10000 Ltr.), Drums & Jerrycans, Bottle, Cistern Tanks, Milk-can, Agro Products, Plastic Pots, Dustbin and Barriers etc. The major clients of the company Real estate sectors, Government sector and dealers etc.

Job profile-
Maintaining the internal quality of manufacturing records, certifications and requirements of individual customers.
Implemented and maintained online corrective action report in system.
Investigated and reduced customer returned materials volume by 20% using failure analysis corrective and preventive actions.
Handling to ISO 9001:2015 audit & implementation, ISO 22000:2018, BIS Audit and third party inspection.
Handling to troubleshooting the processing of two, three and four layer water tanks related issues and tank testing according to IS:12701.
According to BIS standard, prepared and maintaining the quality inspection plan and related documentation.
Knowledge of renewal procedure for BIS license and handling to products testing from NABL approved testing agencies just like CIPET etc.
Maintaining the records of calibration just like plant machinery, testing machine, testing equipment & instrument etc.
Prepared and maintaining the customer records, quality documentations and lab testing records.
Contribute technical inputs in enhancing quality control mechanism to meet international quality standards.
Managed and supervised plant in respect of production and quality related issues.
Knowledge of Quality Tools just like as 7QC Tools, COPQ etc.
Material used to LLDPE, LDPE, HDPE, PPHP, PPCP and additives.

Asst. Manger – Quality Assurance at Time Technoplast Ltd., Pantnagar, Uttrakhand
January 2018 – November 2019
Job profile-
Packaging Products - IBC 1000 Ltr. (GNX & OPT), HDPE Drums (200 Ltr. to 260 Ltr.) & Jerrycans (10 Ltr. to 60 Ltr.), Bottles & Jar, Plastic Pails (5 Ltr. To 30 Ltr.), PET Preform, Lids, Closures, Plastic Caps and many packaging products.
Automobile Products - Plastic Fuel Tank (10 Ltr. to 30 Ltr.), DAT (1.8 Ltr. to 6.0 Ltr.) & 3S Rainflaps.
Films - MOX (Multi-Layer Multi Axis Oriented X Cross Laminated Film) - 70 GSM to 350 GSM.
The major client of the company Tata Motors, Ashok Leyland, Kansai Nerolac, IGL, Radico Khaitan, Jubilant, Dabur, Covestro, Fosroc, SRF, Nestle, Parle, HUL and Patanjali etc.
Provided monthly reports with quality metrics highlighting main issues and respective corrective actions for problem solving.
Reviewed customer drawings to identify critical to quality dimensions that will be monitored in production.
Evaluating, identifying and troubleshooting quality issues during the entire product development.
Identified, tracked, and periodically reviewed previous countermeasures for continued use and effectiveness.
Visited to various vendors for supplier audit and handling to dispatch scheduling & customer feedback monitoring.
Prepared all daily production records and produced management reviews reports just like MIS, KPI, Plant Rejection Report and Rejection Analysis.
Inspect to Mox films incoming material and handling to assembly & packing line of Mox films and prepared to documentations.

Sr. Engineer – Quality Assurance at Time Technoplast Ltd., Pantnagar, Uttrakhand
July 2013 – December 2017
Handling to customer complaints and prepared to problems analysis report (8D).
Knowledge of Audit just like as System Audit, Product Audit, Customer Audit & third party inspection just like ARAI, UL etc.
Follow of the standard just like ISO 9001:2015, IATF 16949:2016, ISO 14001:2015, ISO 45001:2018, BRC-IOP and GMP on the shop floor.
Knowledge of core tools just likes as APQP, PPAP, SPC, PFMEA and MSA.
Handling to product testing according to IS:6312 & IS:15547 and knowledge of plastic raw material & master-batch testing.
Handling to assembly line of IBC & plastic fuel tank and prepared to SOPs & PFD.
Accountable for stabilizing the processes and also involved in process development with the core team.
Manage a team and mentor them adeptly towards optimum productivity.
Handling to troubleshooting of injection molding & blow molding machine.
Material used to LLDPE, LDPE, HDPE, PPHP, PPCP, PET and HDPE Lupolene.

Sr. Executive – Quality Assurance at Associated Composite Materials (P) Ltd. Jaspur Uttrakhand
April 2009 – June 2013
Job profile-
Responsible for understanding and conveying customer expectations, identifying critical issues, and ensuring proper validation of those issues.
Maintained and supported ISO 9001 certification and managing plant floor documentation.
Supervising all production and assembly, delegating tasks to assemblers; inspecting products for quality and correctness.
Responsible to maintaining 5S on shop floor and Statistically analyzed critical to quality data from data collection system.
Control of rejection and component standard weight with Quality products and ensure that all components are running as per cycle time.
Developing jigs and fixtures for the inspection of the products.
Knowledge of preparing to tender document and Product development for tender sample as per tender specifications and various secondary operations.
Working on Composites related to Personal Body Protection up to NIJ Level IV, Full Body Jacket NIJ Level III, III+ and IV, Bullet Proof Helmet Level IIIA and III (PASGT, ACH MICH MIL, SF and CVC Style), Vehicle Armouring, Infrastructure Protection, Ceramic & Ballistics Torso Plates, Body protector and PC Shield etc.
Handling to troubleshooting of injection molding, sheet extrusion, compression molding and recycling of plastic materials section.
Material used to LDPE, HDPE, HIPS, PC, Kevlar and Dyneema.

Engineer – Quality Assurance at Anjani Technoplast Ltd., Gr. Noida Uttar Pradesh
June 2008 - March 2009 (Total Experience in this company: 2.2 Years)
ATL are manufacturing to packaging products, ballistics & anti-riot products and plastic products. The major client of the company NESTLE, ITC, PESPI, Disney, LG, Samsung, GE, Video-con, State Police, Defense Sector and Government sector etc.
Handling to incoming material inspection (IQC) & dock audit and preparing of this documents.
Responsible for incoming raw material testing just likes MFI, Density & Moisture Content according to std.
Handling to testing machine just like MFI, Moisture Content Test, Tensile Strength, ESCR Test, Density Tester, Colour Test and Impact Test etc.
Prepared to rejection analysis report on daily basis and illustrate by pareto chart.
Handling to troubleshooting of injection molding, compression molding, pipe extrusion and sheet extrusion machine.
Material used to LDPE, HDPE, HIPS, PC, ABS, Kevlar and Dyneema.

Jr. Engineer – Quality Assurance at Anjani Technoplast Ltd. Kashipur Uttrakhand
February 2007 - May 2008
Inspecting to online process and filling the in process inspection documents of shop floor.
Responsible for product testing according to std.
Handling to instrument just like Ultrasonic Thickness Gauge, Measuring Tape, Vernier Calipers etc.
Follow the ISO 9001 standards & 5S on the shop floor.
Preparation of SOPs and work instructions of the process.

A competent professional with 14.2 Years of experience in Quality Assurance & Control, Quality Standards & Tools, Development, Production Control, Injection Moulding, Blow Moulding and Sheet Extrusion.
looking development of the packaging products.
Proficient with modern concepts of value engineering, costing with demonstrated abilities in ptimum resource utilization.
Knowledge of ISO 9001:2015, IATF 16949:2016, ISO 14001:2015, ISO 45001:2018, Core tools (APQP, PPAP, SPC, PFMEA & MSA) and Lean manufacturing & quality tool (9 Steps Mythology, 7QC Tools, Red bin analysis, Pokayoke, Kaizen, COPQ, 5S etc.)
Analytical troubleshooting and inter-personal skills with proven ability in driving numerous quality enhancement and process improvement initiatives.
Proficient in managing and motivating staff to deliver results with an ability to maintain good team spirit.
Effective communicator with strong analytical, problem solving, presentation and organizational abilities.
knowledge of polymer testing as per ASTMD standard and troubleshooting.
Working experience with major polymer materials (LLDPE, LDPE, HDPE, PPHP, PPCP, ABS, HIPS, PC & TPU)

Future Goals

Proficient with modern concepts of value engineering, costing with demonstrated abilities in optimum resource utilization.
Knowledge of IMS (ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018), ISO 22000:2018 (FSMS), GMP, Core tools, IATF 16949:2016, Lean manufacturing & quality tool (7QC Tools, Red bin analysis, Poka-yoke, Kaizen, COPQ, 5S etc.)