• Gender: Male
• Age: 47
• Designation: Manufacturing Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Up
• Work Experience: 23.3 Year(s)

Education

MBA from National Institute of Business Management in Operational Management

Skill Sets

IT SKILLS
SAP PP Module
Internet Applications
Ms Suite: Excel, Word, Powerpoint, Outlook

Work Experience

Manufacturing Head (Sr. Manager)
Since Aug-17
Company profile- Leader in mixer grinders, juicer mixer grinders, food processors, air coolers and room heaters

Job profile-
Heading the Plant activities on routine basis to avoid Bottlenecks
Close coordination with PPC, production, Maintenance & TR to work in effective way.
Working on CAPEX, with close coordination with Purchase & SCM head
Daily, weekly and monthly MIS review as per review schedule; Operations
Imparting training on TPS, Safety, Time management, TQM, TPM and Value Engineering and Execution of Six Sigma Projects.
Working on the removal of Non- value-added activities in the processes
Inventory management based on ABC tool
Risk analysis for New product category
Implementation of “Direct on Line” of molding parts to assembly Line
Supplier evaluation audit as a technical guide for up gradation of existing supplier & capability analysis.

Manufacturing Head (Dy. Manager) (Operations)
Since 2012-2017
Company profile- Manufacture and Sales for blow molding products / Body colour painting.

Job profile-
Planning of moulds with appropriate machine according to P.P.C. requirements.
Monitor machine efficiency& line efficiency per day (OEE/OLE) & PPM.
Working with Moulding M/C: BLOW Moulding- SIKA120L/80L/60L / injection moulding and different Assembly line.
Verifying TS16949 documents on daily basis; Monitoring DWM on the basis of KPI.
Planning & conducting use test & trial of development items & new line trail.
Successful trials of New Moulds and prepare their reports & suggest for necessary changes in Mould design
Quality Management
Actively participated in quality related program.
Preparing data and documentation as per standards like ISO-9001, & ISO/TS 16949 developing & implementing solution to improve technical specifications.
Ensuring adherence to Standards & maintaining all related records and documents.

Asst. Manager(Production)
Moser Baer India Limited,Gr. Noida
2005-2012
Handling fully automatic m/c with robotic controlled
To solve all types of trouble shooting problems during very fast production system, cycle time 4.00 sec to 3.5 sec internal rejection analysis with the help of Q tools.
Handling Moulding m/c like JSW, Netstal & SumiTomo.
To do the projects for cost reduction with maintaining quality of products.
Monitoring production target & down time of moulding M/c.
Worked with MCC (Japan) around two month as a project in charge for moulding M/C installation and process parameters setting and optimization.

Sr. Engineer (Production)
DLJM, Noida
2002-2005
To support design & NPD team in the development of new product.
Monitoring of injection moulding process& cycle time reduction.
Efficiently handled incoming & Supplier Quality assurance.
Handled Manpower deployment for Parts inspection (Automobile Parts& Others).
Worked with m/c JSW-130-450T, 600T, FCS-140-600T, Sigma-110-800T, and Windsor 80 to 300 Ton. ,HAITIAN 250-1000T, L&T 550T

PROFESSIONAL EXPERIENCE
PRODUCTION PLANNING & CONTROL
Material Planning; Supplier Planning; Kanban Planning; Capacity Planning N+3 Months
Analysing the Capacity and man power requirement for N+3 months, considering efficiency and absenteeism factor as per company norms through SAP
Planning day-wise production for assembly and moulding, and triggering the production through kanban
Controlling the inventory for BOP and RM, based on number of days’ coverage and inventory value Planning
Planning day to day strategies, Production schedules, along with resource allocation & machine loading for optimum output.
Minimizing performance bottlenecks for high productivity with maximum use of men, material as well as machine.
Evaluating customer requirements as projected by marketing department.
Undertaking the preventive maintenance of mould and machinery to avoid breakdown.
Gathering / executing the information of manufacturing process such as planning,

MOLD MAINTENANCE OPERATIONS
Monitoring machine &mould maintenance operations.
Conducting analysis of mould breakdown and taking preventive action
Ensuring housekeeping of mould according to 5S system.
Actively participated in auditing of ISO & 5S.
Managing a team of machine operators and supervisor.

MANUFACTURING & PROCESS ENHANCEMENT
Planning, organizing, leading & controlling.
To regular monitor production target & down time of molding M/cs.
Daily analysis plan Vs actual with Team.
To provide weekly training to our subordinates for day to day GEMBA problems& tips for its solution.
Work in CFT for Vendor Development Activities along with new line development for Bought out parts & in house parts.
Cycle time/Actual TAKT time reduction, inventory &scrap Control along with 100% delivery high quality & low cost.
To monitor mould Maintenance Spare development of moulds and reducing spare consumption.
To do the projects for cost reduction (with help of increasing Efficiency) with maintaining quality of product