• Gender: Male
• Age: 58
• Designation: Plant Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 28 Year(s)

Education

MBA FROM NATIONAL INSTITUTE OF MANAGEMENT DONE WITH DISTANCE EDUCATION SPECIALIZATION done in:Planning Management and Operation Management with “A” Grade completed on march 2011

Skill Sets

Experience in Plastic Processing & Manufacturing with reputed organisations.
Specialized experience and exposure to Injection Moulding Machines of various size and make with reputed organisations. Exposure to the Computerized and Micro Processor based Conventional Injection and Transfer Moulding machines. Also the knowledge of mould Development, mould maintenance, knowledge of TOOL Room machines. Knowledge of press activity, over all shop floor management etc.
Vast experience in establishing Plastic Processing & Manufacturing Plant, Process Stabilization, Product Planning, Quality Control, assignments during the career span
Having experience of supply chain management, purchasing knowledge, Development activity, Team leadership, Manufacturing cost controlling system management, inventory controls warehouse knowledge etc .
A Problem Solver with the ability to utilise all the resources optimally. Possess the ability to motivate people to achieve organisational objectives.

Work Experience

Plant Head
From : Jul 2022 To Till Date
Company Profile : Manufacturing Company

Job Profile :
FMCG PRODUCT : PP . HDPE .Small product multi cavity fully hot auto mould production .(HUL). MOULDING & ASSEMBLYS / HOT PRINTING ETC.
ELECTRICAL& ELECTRONICS : Electrical wiring product . switches and sockets MOULDING & ASSEMBLYS etc . Home automation products . Semi conductor Epoxy packaging mouldings .(Diodes & Transistors)
Automotive Parts : ABS (Side cover /cowling). PC (wind shield )
Refrigeration Items : GPPS Fridge Basket . Hips TV Back . PP Trays Used in fridge . MOULDING & ASSEMBLY / SCREEN PRINTING etc.
Cooler Grill : HIPS . WASHING MACHINE : (BOTTOM BASE) PP
Micro floppy shells thin wall components used for final floppy product .
HOUSE USE ITEMS : House ware products .& ASSEMBLYS

Manugacturing Head
From : Apr 2017 To Jun 2022
Company Profile : Manufacturer of Plastic Bowl, Plastic Bowls & Plastic Cups

Job Profile :
Reduced mould changeover time & restart up time by putting process for changeover points and startup points .results improvement about 40% .
make job Responsibility of each one this gives us committed delivery’s. with the system of check points reduce Break Down of machine . This reduce the cost of about 20% and same improved the productivity .Reduce the quality issues by making standard by this process company become in green zone supply.
Taken the lead of 2 color injection moulding project in commissioning and establish process for smooth production along with team . ( DO & DON’T)
Controls on rejection target less then 1.5% . monitoring on Raw Material Consumptions with Batch wise Reconciliation. This gives us batch wise rejection and process control .Shop floor controls along with man power is highly efficient job this is controlled by me .

Manufacturing Head
Since July 18 to till date
Company profile- Manufacturer of plastic cups, plastic spoons & palastic cap

Director (Operations)
Since Mar 2018 -May 18
Company Profile: Manufacturer of electrical Goods & LED Lights, and others market product.

Head Injection Moulding Division (Export Unit)
Mar 2017 to Mar 2018
Simon electric (P) Ltd. Hardwar

Gm - Manufacturing
Mar 2007 to Feb 2017
Company Name: Simon Electric (P) Ltd

Manager-Production
Apr 2004 to Feb 2007
Company Name: Shreeyash Chasis (P) Limited

Sr. Engineer
Sep 1996 to Apr 2004
Company Name: LML Limited

Engineer
Jun 1995 to Sep 1996
Company Name: Moser Bear (India) Limited

Assistant Engineer
Jan 1991 to Jun 1995
Company Name: Usha India Ltd.

Shift Engineer
Aug 1989 to Dec 1991
Company Name: Mouldwell Electronic & Plastic Ltd.

Areas Of Expertise
Plant Erection
Installation of Injection Moulding Machines along with all the accessories and supports like Compressor, Chillers, grinders, EOT Crane etc.
Establishment of Tool Room (Lathe, Surface Grinder, EDM, Milling etc.) for the purpose of Mould maintenance.
Establishment of Press Shop.
Establishment of Assembly Line.
Establishment of Quality Control Systems.

Establishment of Moulding Process :
Product Planning, Mould Trials, Process Stabilization, Process Control.
Production and Manpower Planning to achieve Targets.
Documentation of each Process.

Establishment of Quality Systems:
Product Control Plan by Designing Quality Control parameters and Process. Accordingly establish I.Q.C, Inspection during the manufacturing process, QC for finished goods, Pre dispatch inspection etc.
Documentation, Format & form design for Quality check.

Mould & Machine Maintenance:
Establish proper co-ordination between Maintenance Section and Moulding Section to ensure the sound Maintenance of Moulding machines.
To Develop the Schedule for Maintenance to ensure uninterrupted Production.
Establish proper co-ordination between Tool Room and Moulding Section to ensure the sound Maintenance of Mould.

Systems Implementation:
Spearhead implementation of ISO 9001:2000 norms in the organisation and set up processes.
Implementation & continuous follow of TS 16949 norms in the organisation & its processes.
Implementation & continuous follow of 5-S system in the Plant.
Oversee the development and implementation of an organisation-wide MIS to streamline the flow of communication and facilitate information sharing across organisational levels.

Administration:
Administration of overall Plant activities viz. Plant maintenance, Stores, Security, Accounts, Manpower etc.
Administrative control over the activities like conferences, meetings, product launches, T & D programmes, functions, tours etc.

Overall Profitability:
Ensure Cost Cutting without compromising with the Quality Standards and Targets.
Support to the Marketing & sales team to ensure maximum turnover.
Deals with the Customer Complaints, grievance & feedback and resolve it to the satisfaction of the Customer. Ensure improvements based on the feedback.
Co-ordination with the Accounts & other departments for smooth running of the business.

Exposure to Injection Moulding Machines:
Exposure to the vast range of Machines of different capacity and different make.
L & T, Toshiba, Cincinnati, JSW etc.
50T, 450T, 180T, 200T, 650T, 850T,

Products Manufactured
Packaging Product as Neil Polis Cap, Parfume Cap etc.
Wide range of modular switches and Home Electrical accessories. Energy Meters.
Various Products Of Well Known Companies Like Lg Haier, wirlpool, Bajaj, Pricol, Racold, Rpg Raychem
Various Parts of Two wheelers and Four Wheelers.
Micro Floppy Diskettes.
Components of Telephones, Tata Phones, Adopter cover etc.
Diodes & Transistors
House Hold items – Bucket, Dust-bin, Jug etc.

Foreign Tours:
Visited Germany (Berlin) twice for Industrial Visit by USHA (I) Ltd.
May 1993 to October 1993 - E.V.B. Teltow Germany
March 1994 to August 1994 - Lesag HBB, Stansdroff Germany
Visited China (Shanghai) Haian for Industrial Training by Indo Asian Simon (P) Ltd.
August 2007 for 10 days – Simtone China
Visited Japan for Training Program as Piratical Factory Improvement (PIPF) from AOTS OSAKA
Duration of program from 29 August 11 to 9 September 11.
Visited Spain Barcelona for SAP training Program related manufacturing.

Significant Achievements:
Handled project of commissioning of Plant from Layout Planning to Production for newly established plant of Indo Asian Simon (P) Ltd. At Haridwar.
Developed a very efficient team for Production in Indo Asian Simon (P) Ltd. And Shreeyash Hasis (P) Limited.
Development of Dies and Tools in Indo Asian Simon (P) Ltd.
Complete documentation for ISO 9002 and TS 16949.
Implemented 5-S house keeping systems.
Knowledge about TPM, JIT, KIZEN, TQM ETC. (Learned in Japan)

Future Goals

Provide leadership for the implementation of the company strategy, customer-focused initiatives and
Daily