• Gender: Male
• Age: 32
• Designation: Mechanical Maintenance Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Odisha
• Work Experience: 9.9 Year(s)

Education

B.E/B.Tech. in Electrical engineering from Government college of engineering, Kalahandi (BPUT, Odisha) with 8.5 CGPA

Skill Sets

KEY SKILLS
·Study of SLD
·Circuit theory
·Hydraulics & Pneumatics
·Industrial Automation & PLC programming,SCADA
·SAP
·TPM
·Conversant with MS Office and Internet Applications

Work Experience

Engineer
From Oct 2020 - Present
Company profile- leading of Manufacturer of Polymicro Optical Fiber, Pulling Grip, Commercial Antenna,

Sr. Engineer
From Mar 2019 - Oct 2020
Company profile- successfully completes the acquisition of Bombardier's Electrical Wiring Interconnection Systems

June 2018 March 2019 Varroc Polymer Pvt Ltd, Bangalore as Sr. Engineer

Apr 2015 June 2018 Manjushree Technopack limited, Bangalore as Jr. Engineer June 2018 March 2019 Varroc
Polymer Pvt Ltd, Bangalore as Sr. Engineer

Apr 2015 June 2018 Manjushree Technopack limited, Bangalore as Jr. Engineer

Job profile-
Plant maintenance program based on best practices in the industry, with an emphasis on planning/scheduling preventive/ predictive maintenance & ensure maintenance as per schedule.
Ensure the plant machinery's run to their maximum efficiency with high performance availability by carrying out breakdown maintenance of machinery & utility equipment.
Assist to review operation of Plant equipment and systems to minimize unplanned downtime, anticipate solve problems in a timely manner and to identify opportunities for improvement.
Reviewing daily breakdowns, shift activities and preparing daily maintenance summary.
Root cause analysis of Breakdowns and initiate effective action plan.
Maintenance Documentation: Preparation of MTTR/MTBF & MRM reports and Maintaining machine history cards.
Ensure Spare Parts Management and plan critical spare parts well in advance as per consumption analysis report and maintain the critical spares to reduce breakdowns and spare parts localization.
Making standardization of equipment/s & spare parts.
Managing AMC of equipments and Coordination with Production, Vendors, Contractors, Accounts for smooth functioning of the Maintenance activities.
Machine installation planning, commissioning and handover to production department with adherence to timelines.
To monitor & track energy consumption of equipments and initiate energy saving projects.
Assisting in annual departmental budget preparation and tracking monthly expenditure.
Data recording and analysis to reduce the cost of maintenance.
Maintaining Documentation for internal as well as external audits: IATF 16949, ISO 14001
Knowledge in SAP system: - Maintenance module.
Implementation of TPM:- PM, TBM, CBM
Lean projects (LQCC), improvements projects within organization, conducting, monitoring and controlling Continuous improvements Activity KPI, MY MACHINE, POKA YOKE, KAIZEN and low-cost automation.
Why-Why analysis, RCA CAPA, FMEA and developing counter measure.
To maintain well 6s & to ensure compliance of safe working condition and safety procedures to achieve zero accident on shop floor.
Find out training need of subordinates and train them up & also to guide, motivate and monitor team members.
An effective communicator with strong analytical, problem solving & organizational skills.

Successfully implemented Energy saving projects to generate cost saving of 5L per annum.
Implemented 3-axis pneumatic robo for runner pick & place in IMM.
Successfully reconditioning of old Hydraulic moulding machine to increase efficiency.
Power factor Improvement: - Implemented thyristor controlled APFC panel
Power bidding from third party through SLDC at lower cost/unit.
Reduction of compressed air consumption through standardization of pneumatic consumables.
Implemented water conservation projects to reduce the consumption by 20%.
Implemented automation projects for touch free operation during COVID.
Actively participated in developing training room for skill development of employees through designed demo models.
Interfacing with workforce twice in a month and implementing corrective actions to ensure on time completion of projects and within budgeted parameters.
I have handled a team size of 15 professionals which included 6 engineers.
Successfully implemented Karakuri kaizens throughout the plant to ensure zero safety incidents.
Evaluating pollution control board requirements and making improvements to meet the requirements.

Profile Summary
Bachelor’s degree in Electrical engineering with 7 years of working experience in Plant maintenance, Specialized in Injection Moulding, Husky PET & Blow Moulding
Expertise in handling all type of injection molding machine including HUSKY (HYPET-400, HYPET-500, HYPET-225, HPET 180), SUMITOMO DEMAG, ASB PM, FERROMATIC MILACRON, WINDSOR, FANUC, L&T and 2stage blowing (Sidle, Asnto).
Hands on experience in Industrial Automation, PLC programming, HMI, VFD
Experience in Dryer, Dehumidifier, Robo, MTC, Conveyor, AMS, CFS
Experience in Assembly maintenance & wiring harness
Experience in Utility maintenance: Air Compressors (CP, ATLAS COPCO, KASER), Chillers (Climaveneta, Piovan, Prasad), Cooling Tower, Synchronized DG sets, R.O plant, WTP/STP, AHU,HVAC, Fire Hydrants systems, HT & LT panels, Transformers, UPS, APFC panel