• Gender: Male
• Age: 38
• Designation: Mold Maintenance Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India, Japan
• Notice Period: 30  Days
• Preferred Location: North Side
• Work Experience: 26 Year(s)

Education

UNIVERSITY OF RAJASTHAN (JODHPUR, RAJASTHAN) – B.E Mechanical engineer Degree, 2009 and got 76.20 % (PASSED WITH HONOURS)
CBSE Board (JODHPUR, RAJASTHAN) – 12th with Math Science, 2005 and got 69%
CBSE Board (JODHPUR, RAJASTHAN) – 10th with Math Science, 2003 and got 65%
Auto Cad software certification – 3 Month Training.
HTML certification – 1 Month Training
Part Programming training on the ACE CNC lathe, Pune – 1 Month Training
Injection moulding Machine Training - Sumitomo Industries, Japan – 1 Week
Mold Design Technology Training, Fuji mould Japan – 1 Year
JLPT Level 5 (N5)

Skill Sets

Knowledge of Injection Molding Machine
Having Certificate From Sumitomo Training School of 1 week
Working In TS/ISO presently.
Basic Knowledge Of Yusin Robot.

Work Experience

Mold Maintenance Manager
From - 2019 till date
Company profile -Mold Design, Mold Manufacturing, Mold Maintenance & Utility Department

Assistant Manager
From -2015-2019
From - Mold Maintenance & Utility Department

Sr. Engineer Mold Maintenance
From - 2013-2015
KF Instruments India Pvt. Ltd.

Engineer Mold Maintenance
2009-2013
KF Instruments India Pvt. Ltd.

Plastic Injection Molds Design & Manufacturing Department Leader:
1.5 Year Training in Japan specially in Japanese Language and Solid work, ICAD Software.
Also Undergo training in New Mold Trail and Electrode design basic knowledge.
Develop design concepts, information, and details drawings for plastic molds.
Manage multiple projects and priorities to ensure project and customer deadlines are met.
Create details drawings from existing customer parts to produce replacement of worn parts.
Skillfully utilized Solid work and ICAD to design plastic injection mold for automobile and other field component and assisted with parts.
Designed layout of mold components and parts also.
Developed 3D Solid model designs,
Finalized the drawing / design then implementing construction.
Mentored and provided training to new employees.
Develop Assembly drawing and part list of new molds.
Part List identification and order through Misumi.
Involve in all documentation work related with mold design and manufacturing process like PPAP, APQP and also participate in Certification through TUV SUD Certification of Tool Room (ISO 9001:2015)
Having Experience in all Process like New mold customer meeting, Design review Meeting document preparation, Parting line drawing making, Mold structure selection, type of mold selection, type of gate selection, mold material selection, mold base size and material selection.
Design time calculation and also make new mold P&L report to know exact profit of mold.

Plastic Injection Molds Maintenance Department Leader:
Give Technical Support to Maintenance department of all type of mould like two plate mould, three plate mould, Hot Runner Mould etc.
Understanding of breakdown tool to identify root cause like why-why analysis, condition monitoring to improve machine availability by improving MTBF and reducing MTTR.
Core strength in Moulding, New mould maintenance and handling, Value Engineering, IATF 16949:2016 Activities, etc.
Proficient in application of quality & productivity improvement Techniques.
Excellent man-management, time management, and leadership Skills.
Die- Maintenance store inventory management.
Preparing & controlling in-house budget.
Coordinating & Managing Die Maintenance activities for minimizing Die breakdown.
Plan, prepare and execute preventive maintenance, corrective maintenance and major repair activities with team of technician.
Monitoring and checking the parameters of system at various stages of the process. Taking corrective action wherever necessary. Recording details of Mould maintenance plan, Corrective action sheet, incoming mould verification, Spare parts arrangement, History Card maintaining, repairing of mould and reporting abnormality if any.
Initializing shuts down, preparing and isolating equipment for inspection and maintenance. Handing over the equipment to the maintenance, ascertaining safe condition and signs on the work permit. Makes frequent checks when the maintenance of any equipment is going on. Stops the maintenance job wherever any unforeseen dangerous situation arises. After completion of the maintenance job, ensures that everything is safe and clean, then only initiates closing the work permit.
Starts up, regulating systems and equipment in the assigned field. Includes checking of mould in correct sequence, checking all point etc.
Troubleshooting and preparing breakdown reports (8D report) based on root cause and FMEA analysis.
Ensuring optimum utilization of equipment as per Standard Operating Procedure & Safety standards.
Initiating Documentation as per IATF 16949:2016.
Drove the initiative for conceptual product design, supervised continuous improvement of projects and implement the same in the work place.
Contribute technical inputs in enhancing quality control mechanism to meet international quality standards.
Manage a team and mentor them adeptly towards optimum productivity.
Formed a major link between mould, production and the quality department.
Visited various vendors and also was responsible for vendor development for various secondary operations.
Play a key role in solving problems during break down related with mould.
Involve in IATF16949 Certification process for Mold maintenance department.
Play a key role to achieve 91% in Maruti Mold maintenance audit in first attempt.
Preparation of all Initial Document of injection Mold like Incoming inspection, spare parts sheet, MTTR& MTBF sheet, men power calculation sheet, preventive maintenance check sheet, History card, monthly MIS meeting with Japanese staff to present monthly MRM & MBO Data.

Plant Maintenance & Utility Department Leader:
Ensuring optimum utilization of equipment as per Standard Operating Procedure & Safety standards.
Ensuring safety and have proved zero accidents in the assigned area.
Training of new trainee operators and developing other employees.
Maintaining 5S principles in the assigned area.
Maintenance of H.T & L.T, Synchronization and APFCR panels.
To arrange spares for Preventive, Breakdown, shutdown maintenance for utility machines and equipment’s.
Monitor power consumption and Bid for Power Purchase
To ensure 100% availability of   Power and water in the company.
Monitor and control Power, Fuel, water consumption of the plant.
To minimise Breakdown time of Utility equipment’s.
Maintenance of HT & LT Panel, ACB, VCB, HT transformer, DG, Compressor, Pump House, Breaker.
Handling a utility like compressor, AC and others item maintenance
Dealing with Purchase of material from JAPAN and INDIA both.
Material inventory Management according to their need.