• Gender: Male
• Age: 34
• Designation: Moulding Engineer
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Goa
• Work Experience: 11.7 Year(s)

Education

Diploma in plastic tech from Cipet Bhopal in 2012 with 72%

HSC from BSBE Patna in 2009 with 66%

SSC from BSBE Patna in 2007 with 58%

Skill Sets

Skills
Independently production shop handling of injection molding shop.
Injection molding machine process setting.
Trail of new mould and material.
Handling of trouble shooting and processing of material like - ABS, PP, Nylon, PC etc.
Process capability study of running and trail components.
Good knowledge about plastic processing & raw material.
Lean management tools like - 5S,MUDA,MURI,MURA,CAPA,POKAYOKE, Kaizen .
TIM-WOOD approach to minimize the waste.
To maximize the productivity by optimum utilization of all resources 4M.
Analyzing & taking improvement on customer complaints, shift rejection, downtime.
Internal ISO auditor.
Knowledge about SAP & Na-vision.
Have knowledge about six sigma methodology & lean manufacturing techniques.

Work Experience

Moulding Engineer
From May 2016 -Till now
Company profile- business of marketing and sale of Flash memory products

Job profile-
• Production as per plan & process control to achieve the target.
• Machine wise production plan as per forecast.
• Creating & maintaining ISO documents as required.
• Responsible for trouble shooting & problem solving of molding defects.
• Manpower planning and handling as per machine loading plan.
• Daily analysis of material consumption and downtime's.
• Implementation of 5S system in injection molding & carryout monthly 5S audit.
• Reporting updates in daily gemba meeting.
• Conduct trails of new mold and raw materials.
• As an certified ISO internal auditor involved in doing internal audits of other department in the organization.
• Interaction & Supporting with the departments like stores, purchase, and production line.
• Provide training to operators regarding basic quality & process improvement technique.
• Monthly monitoring of OEE & its improvement.
• Successfully completed 12 kaizen in injection molding section.
• FG packing as per monthly plan.
• Identification & elimination of seven waste in production process to increase profitability.
• Cycle time reduction.
• Reporting to production manager about three shift activity .
• Mould changeover time reduced from 120 minutes to 90 minutes.
• Rejection PPM reduced from 20000 to 5000(including startup and process rejection).

Shift Engineer
From Oct 2013 to Apr 2016
Company profile- engaged in the business of manufacturing of fine blanked components trading of home appliances ..

Job profile-
• Independently handled shift activity.
• Mould changeover as per production plan.
• To attend machine malfunction during shift.
• To arrange all needed equipment during shift.
• Maintaining and updating ISO & SOP documents.
• Raw material handling as per machine wise shift plan.
• Teaching GIGA & SONIX robot as per model changeover.
• Mould insert change during shift.
• Manpower handling during shift activity.

LUMAX INDUSTRIES LTD.
From Aug 2012 to Sep 2013
Trainee Engineer
• Operating injection molding machine.
• Mould changeover as per plan.
• Updating machine check sheet & maintain records.
• Raw material handling during shift.
• To achieve shift production target.
• Part inspection.

TECHNICAL EXPOSURE
• Machine Handled : L&T, ENGEL, Sumitomo Demag, JSW, Ferromatik, ASB,Haitian,Topfine , LS, & CLF ( 60 to 1500 Ton).
• Mould Handled : Cold & Hot runner mould, 2 & 3 plate mould with various cores & Ejection.
• Material Handled : PP, PP glass & talk field, PS, LDPE, ABS, PC, Nylon 6 & 66, POM, PBT.
• Robot : Giga 3520 and Sonix 1018 & wittman battlefield.
• Auxiliary : Vacuum loader, hopper dryer, mould temperature controller, chiller, zetcul, Material mixer & grinder.
• ASRS : Automated storage & retrieval System.