• Gender: Male
• Age: 52
• Designation: Operation Head
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Haryana
• Work Experience: 30.3 Year(s)

Education

3 Year Diploma in Mechanical Engineering from Calcutta Eng. College 1993.

Skill Sets

STRENGTHS
Good qualitative aptitude along with excellent grasping power and eagerness to learn.
Proficiency in communication skills.
Well knowledge of Microsoft OFFICE, Internet basics.
A self-motivated team player with excellent communication, analytical, relationship management and problem solving skills.

27+Years of experience in all verticals of Manufacturing Excellence and Quality Management Systems.
Expertise in PPC and Material Planning.
An excellent communicator coupled with interpersonal & managerial skills.
In depth experience in reviewing PPAP, preparing third party plans, receiving documentation work, tracking& monitoring supplier Quality performance, rejection analysis, supplier Up gradation.
Managing of Customer Dashboard
Possess sound knowledge of Kaizen,5'S, PPAP, SPC, MSA, 7QC TOOLS, FMEA, PDCA, Poka yoke, quality standards & procedures, QC, QA, QMS.
New product development

Work Experience

Operation Head & Corporate Management Representative
From Oct, 2011 to Till Date
Company profile- Manufacturing plastic molded parts, Rubber molded parts & insulation's

Asst. Manager – Production
From August 2004 to August 2010
Company profile- Manufacturing plastic molded parts

Nov. 1998 TO August 2004 with: M/S Bell Polymers Pvt. Ltd .is manufacturing moulds, plastic goods and automobile parts through specialized injection molding. It supplies LG, Samsung, and Maruti etc. As Engineer production

Aug ‘1993 to Nov ’1998 with: M/S Paradise plastic enterprise Ltd is manufacturing moulds, plastic goods and automobile parts through specialized injection molding. It supplies, maruti, Sriram Honda, modi Xerox, Lucas TVs, etc. The annual turnover is 700 million per annum.an ISO 9001:2000. As Engineer Quality

Job profile-
Planning, monitoring and expediting procurement activities of supply items. Against purchase requirement.
Setting up production targets and achieve the same within time and cost parameters.
Coordinate with Sales/Manufacturing functions on planning related Activities.
Timely & accurate production/daily dispatch planning for specific site/sites.
Driving improvement around manufacturing schedule adherence at sites by constantly interacting and highlighting the sites performance on Production Dispatch in regular Pre-SOP forums.
Regular release of MIS/Daily trackers to drive the planning Team and objectives.
Manage manufacturing process to ensure product is delivered on time and under budget while maintaining quality standards.
Plan and execute the production schedule including human and material resources.
Ensure high customer satisfaction ratings, maintain production goals and reduce inventory carrying costs.
Utilize Lean Manufacturing strategies to improve manufacturing processes and reduce costs.
Design training programs for new employees and ongoing projects to improve effectiveness of existing staff.
Maintain compliance with fire codes, building regulations and federal rules and EPA guidelines.
Collaborate with receiving and production personnel to review inventory levels and determine shifts in production areas that would limit materials and supplies held on hand.
Manage logistics, shipping, receiving, delivery, and distribution including process improvement and problem resolution.
Oversee utilization of staff resources and migrate workers to key areas to optimize production
Working with Tool Room
Specially working Mould Preventive Maintenance according to preventive maintenance schedule, base on condition of Mould & Mould repair according to No. of shot base condition
Customer Support

Especially appointed for Discussion with customers on quality related problems & implement control plans & satisfy them by assuring level best quality within target date.
Verify the corrective & preventive action, customer complaint, delivery failure, In-house issues, machine & mould maintenance, line failure etc.
Review of Machine & Mould Maintenance.
Process planning for ECN and other changes as per customer requirement.
Includes Implementation, & Documentation of IATF 16949:2016, 1400 Systems.
Production Planning & Control (PPC) with Team.

New Product Development
Discussion & planning for new development and review of (Team feasibility supplier rating) as per customer requirement.
Making & taking care of Development roadmap.
Review the status of (SIR) sample inspection report & discussed with customers.
Play important role in new development team for planning APQP & Preparing FMEA, PPAP

Quality Assurance
Implementing IATF standards & maintaining relevant documents.
Practicing quality standards (QUALITY TOOLS) with key emphasis such as: 5s, Kaizen,
Poke Yoke etc. on improving quality.
Concept on IATF-16949 – 2016, 14001
An internal auditor of IATF: 16949:2016 from BSCI
EXPOSURE & TRAINING PROGRAMS

Aware of importance of practical knowledge.
Eliminate hesitation & find myself more confidence in direct interaction with customers senior Eng. & HOD of related dept. (R&D, V.D, Iqc )& all this enables me to convince & assure level best quality to respected customer.
Winner of Quality Circle Competition at Maruti Center for Excellence (MACE).
MPS Award from Maruti Center for Excellence (MACE).
IATF 16949:2016 Audit Successfully Done Being MR.
ISO 14001:2004 & 45001:2015 Audit Successfully Done Being MR.
Production part approval process (PPAP).
Statistical process control (SPC).
Measurement’s system analysis (MSA).
Failure mode effect and analysis (FMEA).
7 QC TOOLS.
Participate in 5’S company Program.
Participate in ZERO Defect Activity.
Participate in DOJO Activity.
Training from MACE of Best Japanese Practices (5’S,3G,3K,3M,3R & 3 NAI)
Training from Mace of Injection molding maintenance