• Gender: Male
• Age: 36
• Designation: Operation/ Technical Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India, UAE
• Notice Period: 30  Days
• Preferred Location: Kerala
• Work Experience: 14.6 Year(s)

Education

MBA (HR) from Bharathiar University in 2013
PG Diploma in Plastic Processing and Testing from CIPET Mysore in 2010
B.Sc. (Polymer Chemistry) from Calicut University in 2009

Skill Sets

IT SKILLS
Microsoft Office (Word, Excel, PowerPoint)
Letter Drafting And Mail Composing
Adobe Photoshop
Pivot Table
Internet Applications

CORE COMPETENCIES
Production Planning & Execution
New Product Development
Quality Assurance & Control
Vendor Management & Negotiations
Process Enhancement/Improvement
Continuous Process Improvement
Team Management
Cost Optimization
Inventory Management

Work Experience

Oct13-Present
Operation / Technical Manager
From Oct20- Present
Quality Control Manager
From Oct13- Nov19
Company profile- Manufacture of UPVC & HDPE Pipes and Fittings

Job profile-
Developing various innovative solutions to avoid repetitive failures & all other problems that adversely affect plant operations including capacity, quality, cost & regulatory compliance issues
Involving in problem solving in complex situations and process improvements in streamlining work processes and improving results
Creating Work Order Planning & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
Create new Item in ERP and Made the BOM & Routing as per the Customer requirement
Establishing key performance indicators and driving shop floor metrics to lead improvements in quality, productivity, on-time delivery and cost reduction
Leading capacity planning, productivity improvements & technical issue resolutions initiatives and diligently planning for materials and inventory management
Tracking and monitoring production data including failure mode and yield/scrap analysis to identify optimization variances throughout process
Administering entire project/production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters
Adhering to SOPs, manuals & work instructions for production operations for the unit
Maintaining and improving customer service levels for all business units served; ensuring clear communications among business units and understanding of new and changing business requirements
Supporting all established plant and departmental goals and objectives; developing and maintaining programs and procedures
Managing the production planning & scheduling schedule to support improved productivity and reliability and maintaining established safety stock levels
Interacting directly with clients to understand the requirements prior to production run,
providing quality assurance information throughout production, and ensuring customer satisfaction at project completion
Supporting sales team by giving technical training of products and improving confidence level of product marketing
Complete International Certification Approval (Kite Mark, FM approval & WRAS) process knowledge from the intial stage to the Certification

Quality Control Manager
Managed quality control and company operations, including making team assignments, providing support to junior QC analysts and completing annual performance reviews
Ascertained that manufacturing products are following the International Standard like BS 3505, BS 3506, DIN 8061/62, ASTM 1785 & IS 4984 etc.
Evaluating & identifying the root cause of customer complaints and providing solutions
Supporting sales team to conduct client factory visit, client site visit and arranging third party inspections to win their deals

Quality Controller
From Nov11-Sep13
Company profile- Manufacture of UPVC ISI and NON-ISI Pipes

Job profile-
Addressed & analyzed customer complaints and adopted different kind of QC techniques to avoid the future problems
Inspected incoming raw material and ensured the material is purchased from approved vendor
Steered research and development for developing new cost saving method by the support of production manager
Formulated documents for the entire project approvals and conduct the customer visit to win the tenders

Jul10-Oct11| Production Supervisor | Omni Matrix Pvt. Ltd., Bengaluru (Plastic Injection Molding Company -Manufactures of Electrical and Medical Parts)

Key Result Areas:
Maintained high quality and production standards in all aspects of production
Attended the production related issues and executed troubleshooting
Led different kind of training programs for helpers and operators to improves the productivity
Assigned jobs to each employee in advance to ensure the production target

Achievement-oriented professional with nearly 12 years of experience in Operations Management / Quality Control
Played a key role in ensuring newly developed products / equipment / tools are developed in accordance with the quality set parameters by establishing effective tests & corrective procedures
Proven skills in enhancing production process operations, optimizing resource & capacity utilization and increasing productivity & operational efficiencies, while curtailing costs & expenses; administering entire production process starting right from conceptualizing to execution
Played a key role in ERP software implementation for all process departments
Expertise in product oriented certification process as per Local Government & International system approvals
Conducted Internal Auditing as per ISO 9001:2015 standard
Well-organized with skills of identifying & developing potential vendors/suppliers for achieving cost-effectiveness; assessing performance of the vendors based on their competitiveness and reaction capabilities
Exhibited excellence in leading process improvement and implementing quality systems for enhancing production efficiency; enhanced the efficiency of workforce by focusing on technical & customer-oriented aspects
Proven success in managing production operations with a key focus on top & bottom line profitability by ensuring optimal utilization of resources
Leveraged capabilities of managing & mentoring large teams that well exceed corporate expectations