• Gender: Male
• Age: 58
• Designation: Operator
• Highest Education Level: Diploma
• Current Gross Salary: INR  180000 /Annum
• Expected Gross Salary: INR  250000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Gujarat
• Work Experience: 36.9 Year(s)

Education

Diploma Textile Chemistry From Faculty of Technology & Engineering, M S University of Vadodara in 1987 with 56%

10th From Gujarat Board in 1983 with 66.33%

Skill Sets

Able to Lead in a high matrix and dynamic environment, as well as work in Cross-function, multi-disciplinary teams.
Understanding & reading of P & Id & PFD.
Good exposure to SHEMS, EHSS and safety procedure and compliance.
Knowledge of Physical and Pigment testing techniques and methodologies.
?Exhibited accuracy in Shade matching of ABS, SAN, PC alloys and blends.
Well versed in Colour-Spectrophotometer, Data base trial preparation and Custom Colour development.
Knowledge of Rheological behavior and Polymer characteristics, Polymer physics and property.
Excellent operational knowledge, good aptitude in Troubleshooting and safety priorities, and coordination and support to resolve the plant unit operation.
Recommend/develop changes & Update Operating and departmental procedures that improve the safety and effectiveness of the operations.
Accurately perform equipment inspections and fault diagnosis on all equipment.

Machine Knowledge: ABS and Polymer production operation

Work Experience

Compounding Operator (ABS Plant)
Since Sep 2014
Company Profile: Manufacturer of Hydrocarbon, Plastics, Monomer and other Products.
Job Profile:
Perform commissioning & pre-commissioning activity of the system and Sub system, start-up of system, solo run of blowers, Motors and Pumps in coordination with Shift supervisor and Lead operator. Startup Shut Down, Isolation, and Blinding and Evacuation of Monomer & Hydrocarbon.
Conduct Walk-through of the system, Sub system and highlight punches.
Perform function test of system with DCS reference to Interlocks and control narratives and cause effect list.
Timely up-date P & IDs, Commissioning, Pre-Commissioning, start-up procedures.
PBL, HRG Reactor, BD recovery, BD washing Start-up, Shut down & Troubleshooting, Turnaround. Pressure test, Leak test. Isolation blinding of lines & vessels & Tanks
Utility start-up, Troubleshooting & Monitoring of Incinerator, RTO, Flare, Chiller & Air compressor systems, Nitrogen Ozone generation package .Waste water Treatment Plant.
Compounding Troubleshooting & start up, Monitoring.
Suggestions for the Enhancement of Plant, Personnel safety & Process safety.
Issue Hot work permit, Cold work permit, Height permit. Confined space Entry, Vehicle Movement,
Excavation Permits. Conduct Safety walk. Gas testing.

Shift Exec. (Compounding Prod. & QA, QC)
Jun 2002 to Sep 2014
Company Profile: Leading Producer of ABS .
Job Profile:
Lead and directed 33 team members to perform the daily operations for daily production of 200 MT of ABS in various Grades and Colors.
Achieved a consistent record of improving production runs and reducing costs.
Ensured Optimum Production quality, Shade Matching & co-ordinate with the logistic dept.
Coordinate with Marketing for dispatch and supply chain for raw material.
Communicate with customers and Provide Feedback for requirements through the Marketing dept.
Conducted preventive maintenance and Troubleshooting of Twin screw extruders and Feeding system.
Reduced-inventory & Waste-control, Minimize generation of off-grade product during production.
Educated and encouraged employees about Plant & Personal safety. Monitor & ensured safe work environment & practiced procedures and created safety awareness
Strictly followed safety procedures and safety watch for use of PPEs.

Shift Supervisor (Mixing)
Nov 2000 to June 2002
Company Name : Vinyroyal Plasticoats Ltd

Shift supervisor (Ink Room)
Sept 1994 to Aug 2000
Company Name : Royal Cushion Vinyl Product

Color Matcher
Aug 1989 to Sept 1994
Company Name : ABS Plastic Ltd.

Plant Supervisor (Filament)
Mar 1989 to Aug 1989
Company Name : Neomer Ltd

Printing Supervisor
Jan 1988 to Mar 1989
Company Name : Himson Mills

Professional Workshops, Training's And Seminars Attended
Mastering Colour & Colour Technology by Datacolor (4/6/13)
Behavior based safety by Trivedi & Associates, Technical services Pvt. ltd. (17/05/2013)
Supervisor as a High Productivity Team Player by Baroda Productivity Council (25/5/2005 to 26/05/2005)
Fire Fighting Training by Agnishaman Consultancy systems & services (19/04/2004 to 21/04/2004)
Quality circle by Quality circle Forum of India (16/08/1995 17/08/1995)
Unleashing individual & Organizational energies by SYNERGY GROUP (07/12/1995 to 10/12/1995)
Supervisory Development Programme by Baroda Productivity Council (14/07/1992 to 16/07/1992)

Future Goals

ABS Plastic Compounding Professional with 29 years work experience, sound knowledge and understanding of Shade Matching, Plastic Compounding and processing troubleshooting of extrusion lines, Raw material planning for the compounding of ABS plastic. Exhibited excellent analytical, communication and problem solving skills. Seeking a Senior Position Process operation (ABS Compounding & Polymerization) in a progressive organization.