Ref. No. : CA - 14587 - (Production - Moulding – with 23.2 years in Plastic Industry)

Education

Diploma In Mechanical From Department of Technical Education in Year 2003 With 70.16%

S.S.L.C From K.S.E.E.B in Year 2000 With 75.04%

Skill Sets

Results Oriented Senior Production Professional with 10 years Diversified and Global experience. Thoroughly versed in all aspects of Production, planning, FMCG and Plastic molding. Loves to use new technology to explore innovative Production.

Professional Skills:
Process knowledge of Plastic Injection and Extrusion molding Process knowledge of Biscuit making. 
Working and maintaining records as per ISO / TS16949 CERTIFICATION
Working and maintaining  records as per HACCP CERTIFICATION Ensuring safety of personal & plant.
Knowledge of 5 S. Knowledge of TPM activities.
Production entry using SAP AND VARIANCE RECONCILIATION.
Manpower handling and maintain the product quality
Handling Product Complaints Trouble shooting with CAPA
Knowledge of quality systems. Knowledge of 7 qc tools, quality circle and FMEA. Breakdown analysis with CAPA.
Knowledge of GMP & GHP. Hands-on experience of Plastic injection / Extrusion molding machine, Flow wrap Packing machine, Biscuits making machi

Work Experience

Shift Manager
Since July 2012
Company Profile: An FMCG company in the Branded Foods space manufacturing biscuits
Job Profile:
To control and effectively use production capacity, equipment, manpower and outside resource through planning, organizing and scheduling to minimize losses.
To coordinate with production manager for proper Production Planning and Compliance. Manpower handling, Housekeeping and maintain the product quality. To analyze the data and records as to obtain the best possible output from the production at the end of every shift. To achieve the daily and monthly planned targets for the company. Effectively use production facility to meet set production and yield targets and minimize losses.
Delivering usages and yields on line with minimum losses.
Ensuring the zero rework thus maintaining high quality standards. Reduction of manufacturing cost by reducing wastage and increasing the yields. Production entry using SAP AND VARIANCE RECONCILIATION.

Quality:
Online quality control of various products at various stage of production Handling Product Complaints.
Responsible for root cause analysis of Customer Complaints Responsible for conducting internal GMP, HACCP audits.

Planning And Maintenance:
Overall responsibility of process equipment and utilities
Coordinate with shift-in charges, Supervisors and operators for conducting daily, weekly, monthly preventive maintenance of line equipments. Production planning and execution in lines with the plan laid out by the Corporate management.

Engineer
From Oct 2009 To June 2012
Company Profile: (Instruments Division), An ISO / TS 16949 certified Company. It is one of the fastest growing companies in the field of automobile. Manufacturer of High quality Dash board Instruments, Speedometer, Fuel gauges, Tachometers, Sleeves and Plastic parts for Automobile Industries. Its Main Customers are TVS MOtor, Bajaj, Hero Honda, BMW, Nissan, Ford And GM.
Job Profile:
Molding machine planning and Utilization of shift resources. Adherence of quality systems.
 OEE improvements and Operator quality assurance. Detailed analysis of quality rejects & breakdowns with CAPA. 
Identifies & record any nonconformity related to product & process in conformance with the quality system. 
Trouble shooting with CAPA. Meet production goals. Manpower deployment.
Forming QUALITY CIRCLE team & co ordinate the team.
Involvement in production planning Production audits.
Elimination of waste. Adherence of 5 S. Key member of TPM activities (kobetsukaizens, jishuhozen, etc.) Mold Maintenance. Ensure safety of personal & plant.

Machines Handled : Plastic Injection And Extrusion 
Moulding Machine (JM SERIES, SANDRETTO AND DEMAG)
Material Handled : PC, NYLON, ABS, DELRIN, PP, NORYL, HIPS, ACRYLIC, PPTF, etc…

Assistant Engineer
From June 2004 To Oct 2009
Company Name: TAFE EPD 
Company Profile: One Of The Amalgamation Group Of Companies, Manufacturing World Class Engineering Plastics Products To Automobiles, Medical, Home Appliances & Electronics Industries, etc. The Main Customer Of TAFE Are Toyota, Ford, GM, WGE, GE MEdicals, Visteon, Tata Toyo, Exide, Applicomp, TVS, Hindustan Motors, Gebel, Honda, L & T, TAFE, MICO, BPL, Ashok Leyland & Toyota Bhoshuku India Ltd.
Machines Handled : Plastic Injuction Moulding Machine
(J.S.W, KRAUSSMAFFIE, WINDSOR& TIENFA)

Achivements:
Won the EXELLENT CATEGORY award at Q.C.F.I competition at Bangalore chapter@2007 and participated for National level competition at KOLKATTA from (TAFE_EPD) Won the 2nd best kaizen award for weight reduction of a component (Internal factory level)@TAFE-EPD. Won the best employee of the Month award @ Suprajit Engineering Ltd

Future Goals

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