Ref. No. : CA - 19056 - (R&D - Raw Material – with 34.6 years in Plastic Industry)

Education

Post Grad Diploma in Plastic Processing Technology From CIPET in 1990

Bachelor of Science From Ramjas College, Delhi University in 1988 

Skill Sets

Capability of analyzing and planning multi- level situations and visualize right direction.
Worked on wood plastic extruder ENTEK USA
olyolefin compounding and masterbatches.
Aluminum composite panel (ACP).
Cross linkable foamed EVA injection moulded articles.
PET recycling to PET straps manufacturing.
Battery recycling to reclaim lead(Pb) and plastic.
Capabilities of trouble shooting on all the plastic processing machines to justify the compounds and masterbatches.
Compounding on extruders reciprocating screws (buss type), twin screws 
ZSK series of WP Germany (now coperion).NR series of fressia macros. Japan. 
High speed mixers, Slow speed mixers, Internal mixers cum water ring Die face cutting devices on extruders.
Extruder woven sacks industry.
Attended almost all the exhibitions from 1990 onwards. Major being K-show, Chinaplas, Plastindia..
Travelled extensively to Germany, Switzerland, Belgium, Holland,
Italy, China, Sri Lanka, Bangladesh, South Korea, Taiwan, Dubai

Work Experience

Extruder Operator
Since Nov 2010 to July 2016
Company Profile: Wood plastic composite manufacturer
Job Profile:
wood plastic composite extruder / compounder set up and trouble shooting
quality control of products from WPC production line
process controller of WPC production line
material handling and logistics of raw material
material handling and logistics of finished products
plastic compounding technical advisor
plant and equipment procurement
downstream equipment monitoring and supervision responsibilities

Technical Director
Uptil 2010
Company Name: Midland Plastics
Job Profile:
Worked under the supervision of Dr. Alok Saboo (Ex ICI .Ltd England). 
In development of grafting done by maleic anhydride on LDPE matrix. This grafted LDPE is compounded to nylon66 to develop a grade near to nylon 6,12.
Replacing of HMHDPE bags for liner to LLDPE bags with high loading of filled master batch. approval from National Fertilizers Ltd. (NFL) India
XLPE compound for L.T. Cables
Recycling of PET bottle flakes with increasing the IV of PET.
Worked on  a Haake Polylab. and one complete line of Next Generation Recycling (NGR) Austria.
This company had 17 plastic processing units in same place:
Major being:
DPE and PP non-woven bags making for Cement and Fertilizer plants
Multilayer film plant for the packaging Mineral water pouches.
Rotational moulding plant for water tanks.
Sanitary napkin plant.
Blown film plant with rotary die machine for the liners.
PPTQ film machine.
lami pouches making plant.
Reprocessing of nylon chords factory waste.

Project development officer polymer division
2002
Company Name: Advance Hydrutech Pvt.ltd
Job Profile:
Sourcing of the machines and planning of the project at its location in Bangalore India.
The machines were sourced from china. the commissioning of the machines and running of the machines with technical supports from the Chinese technicians and in-house training imparted to our technicians. 
the selection of the recycled polymer to be used according to the testing standards and economics of the market.
They are successfully coating the aluminum sheets with the colours. according to the market demands. the coated aluminum is and a oxidized or epoxied aluminum is sandwiched with PE layer. This being PVDF or polyester coated aluminum composite panels with eight layers.
we have developed state of the art research & development and day to day testing laboratory.
Their second project crosslinked EVA Footwears at M/s. Aramit Footwears limited Chittagong Bangladesh.
The machines and the moulds where sourced from Taiwan.
The compounding plant was a kneader cum extruder type machine sourced from India.
Double colored injection moulding machine for straps was sourced from M/s. Main group Italy.
Single colour injection moulding machine for straps was sourced from india.
Taken interviews of the candidates to be trained on the machines.
These candidates were imparted in house training.
Worked on projects of pet bottles recycling to PSF, Box straps and Monofilaments.
Worked on projects of battery recycling reclaim of lead and plastics. 
the lead will be melted to ingots. taking all the safety norms of environment. washing, cleaning and granulation of plastics.
All the machines of plastics division were sourced from china and to be implemented in 13 countries in Africa. Due to falling prices of lead the project was postponed and stayed incomplete from my side. During this period with this company, sourced many waste reduction machines  from china.

Project Head Technical
1998 to 2002
Company Name: Calco Polychem Pvt.Ltd.
Job Profile:
Our main aim was to develop new compounds and master batches in accordance to the   customer and market       
Managing a team of highly skilled engineer for developing:
Anti- fibrillation master batches 
Translucent master batches to carry bag industry (TPT fillers series) this was launched first time in India. this happened due to banning of less than 20 micron carry bags (one time use). The HMHDPE carry bags where loaded up to 45% with this master batches.Every kind of coloured master batches for injection moulding, raffia bags, leno bags, large and small dia meter pipes, blow moulding, multilayer films, multi and monofilaments, laminations for tarpaulins.
microcellular foamed LDPE sheets master batches and additive master batches.
flame retardant master batches. Scratch proof master batches for the dash board          
application of the cars. Conductive black master batch. Technical master batches  

Developed complete laboratory: 
Macbeth colour eye for colour testing lab model film plant
lab model injection moulding machine.
two roll mill to make samples of the master batches for color matchings.
muffle furnace to check the loading of the sample master batch.
melt flow indexer.

Technical sales. 
1992 to 1996
Company Name: BLS  Polymers Ltd
Job Profile:
Our main aim was to develop Jelly filled telecommunication cables compound.
Liaison with the company’s OEM where department of telecommunication (DOT)approved cable manufacturer getting their problems and developing new compounds and master batches according to their needs.
This job involved careful handling of DOT officials. They were to be briefed and explained about the intricacies of the product developed to international standards.
In the process developed many materials.
LDPE black sheathing and jacketing compound.
MDPE natural insulation compound.
HDPE natural insulation compound.
XLPE compound and master batch for L.T.
coloured master batches for above natural 
compounds.
PVC/NBR compounds for cables and shoe soles.
FR compounds for household cables
FRLS compounds for household cables.
HFLS compounds for cables.
HFFR compounds for household cables.
Ant- fibrillations master batches for pp woven sacks
industry.
UV-20. Ultra violet master batch
The machines on which they were done 
Wernier Pfleider twin screws.
Francis Shaw single screw extruder.
Thysson twin screw extruder.
Kneader cum Extruder type compounding machines.
The products used to be tested on processing machines like
Nokia Malieffer  43mm.line speeds up to 3000mts per min.
Starlinger tape plant. Line speeds achieved were 319 mts per minute.
Kolsite Battenfeild tape plant.
Windsor tape plant.
Raefenhausser multilayer film plant.
There was array of testing machines some of them where
Oxygen time induction tester.
Volume resistivitty tester.
Impedence tester.
Grip tester.
UTMS
Smoke Tester.
Halogen content tester.
Crosslinking tester.

Director Business Development
Company Name: Extrusion systems

Trainee Polymer Compound Development.
1990 to 1992
Company Name: Alekh Polymers Pvt.Ltd
Job Profile:
Liaison  with the company’s only OEM getting their problems and
In the process developed many materials.
Filled PP compounds. 40% loading of calcium carbonate,40%  loading of talcum. 20% loading of glass fiber.10% loading of asbestos fiber.
ABS/PC blend.
PET/PP/PC BLEND.
Recycling of Polycarbonate (first time in india).
40% carbon loaded black master batch.
Thermoplastic Rubber (styrenic type). This was first time in India. The company  developed it and sold to m/s. tinna   overseas Bombay. and I was deputized for three months to successful running of the compound commercially.
here, tinna overseas achieved 90tons per day production of TPR compounds.
These compounds where tested on injection moulding machines. the compounds were tailored according to the machines and moulds.      
The end use was most important. the compounds and the
moulded components were tested on the testing machines. they where 

Universal Testing Machine
Melt flow indexer.
Haake rheochord.
Dart impact tester.
Carbon dispersion tester.
UV tester.
Lubrication migration tester.
Colour migration tester.
ESCR tester.
Carbon content tester.
Flex tester.
Abrassion testing machine.
Lab model injection moulding machine.

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