• Gender: Male
• Age: 55
• Designation: Plant Head
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Tamil Nadu
• Work Experience: 32.4 Year(s)

Education

1989-91 POST DIPLOMA IN PRODUCTION ENGINEERING from Sankar Institute of Polytechnic, Tirunelveli.
1985-88 DIPLOMA IN MECHANICAL ENGINEERING from Sankar Institute of Polytechnic,Tirunelveli,Tamil Nadu

Skill Sets

Processing & Maintenance of automatic stretch blow molding machines AOKI, ASB NISSEI JAPAN which are used in processing of PET bottles & Jars and also PP containers in ISBM process, LSR Nipples in IM process
AOKI 250 LL 50

Work Experience

Plant Head
From - April 2022 to till date
Company profile -manufacturer high-quality PET preforms, bottles & containers

Job profile -
Achieved the Cumulative Efficiency, capacity utilization of Injection Molding machines with implementation of New machines and chiller and Molds.
Reduced the Rejection rate and purging material in the plant activities, recycling the purging material.
Achieved the effective manpower utilization and power consumption.
Achieved the Power factor to optimize the electricity bills.
Achieved the effective power savings by implementing the VFDs.
Achieved the reduction of cavity blockages in production activities, implementing polariscope, magna mike and other control methodologies.
Implementing the New Utilities to achieve the power savings and also the utilization combinations.
Effective utilization of Auto Bagging machines to reduce the manpower and improve the value-added activities in packing of bottles.
Achieved the desired cycle time of machine with the role of mold modifications & process settings.
Achieved the elimination of customer complaints by introducing latest methodologies in packing, online visual & polariscope inspection and with individual weighing machines.
Achieved improvement by introduction of adding additives in preforms quality.
Achieved the reduction of breakdown by implementing Effective preventive Maintenance , predictive schedules and Action plan.
Assisting the effective HSE (Health, Safety & environment) controls to meet the requirements.
Implementing the Hygiene cards for health and environment developments.
Assisting with quality control department for making effective CAPA of customer complaints.
Assisting with the procurement activities for vendor creation, registration, purchase indent, capex and opex , purchase orders, negotiations, etc.
Communicating between the mother and sister concerns for mutual understandings, other sales perspectives, sharing the mutual concepts for horizontal deployments.
Arranging for meetings between the units for knowledge sharings, discussions forums, team meetings,etc.
Preparation PPTs related with Management Review meetings, MDA reviews, etc.
Arranging the weekly quality complaint review meetings for best understanding with the team members and action plans.

Plant Head
From - July 2015 to 2022
Company profile - The pharmaceutical, edible-oil, food & beverage and automotive

Job profile -
Achieved the Cumulative Efficiency of Injection Molding machines with implementation of New machines and chiller and Molds.
Reduced the Rejection rate and purging material in the plant activities.
Achieved the effective manpower utilization and power consumption.
Achieved the reduction of cavity blockages in production activities.
Effective utilization of Yushin EOATs to reduce the manpower and improve the value added activities in packing of performs.
Achieved the desired cycle time of machine with the role of Yushin EOATs & process settings.
Achieved the elimination of customer complaints by introducing latest methodologies in packing, online visual & polariscope inspection and with individual weighing machines.
Achieved improvement by introduction of adding additives in preforms quality.Achieved the reduction of breakdown by implementing Effective preventive Maintenance schedules and Action plan.
Assisting with quality control department for making effective CAPA of customer complaints.

Plant Head
June14 to May 2015
New project of Sacmi Injection Molding machine.

Sr. Engineer
June12 to May 2014
Chemco Plastic Industries Private Limited,