• Gender: Male
• Age: 50
• Designation: Plant Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 27.5 Year(s)

Education

Master Diploma in Business Administration (Marketing)

Skill Sets

Key Skills
Techno Commercial Operations
Quality Management
Plant Operations
Strategy Development
Maintenance Management
Production Operations
Budgeting & Cost Control
Training & Development
Team Building & Leadership
Statutory/Liasoning
Administration/Logistics

Work Experience

Plant Head
From Sept’17 till Date
Company profile- Manufacturer, supplier and exporter of double wall corrugated plastic pipe and fittings

Job profile-
Responsible for complete plant operations for manufacturing of DWC PE
Pipes (upto 1000mm ID) on Extrusion Machines.
Managing projects pertaining to reduction in wastage's and losses to ensure maximum profitability of plant operations at each process stage.
Effectively arranging and handling customer Audits/Inspections and ensuring compliance implementation as per customer requirements.
Ensuring Compliance of Statutory and Legal Requirement of Plant.
Ensuring Smooth implementation of lean manufacturing tools (5S,
Kaizen, SMED, OEE and TPM) for optimum output and Quality.
Monitoring KRAs for all Departmental Heads and organizing training sessions based on training needs for all.
Resolving Customer Complaints and ensuring effectiveness of CAPA.
As M.R., maintaining ISO 9001-2015 and ISO 14001-2015 Certification.

Head-Operations
From Nov’13 till August’17
Company profile- manufacturing Rigid Packaging (HDPE Containers) exclusively for Pharmaceutical Industry.

Job profile-
Responsible for complete operations of two manufacturing plants, manufacturing HDPE Plastic Containers & Closures on Injection Molding and Injection Blow Molding Machines in Class 10,000 Clean Room and
HDPE/PP Plastic Lab-wares and its assembly operations in Controlled Area.
Spearheaded 300+ manpower including on roll and contractual workforce.
Managing comprehensive implementation, documentation and operations of the system as per WHO - cGMP standards and US-FDA Guidelines in Production/(Q.A.) /(Q.C.) / Maintenance / Admin & HR /Stores Department.
As Management Representative(M.R.) involved in initializing and maintaining company’s certification for ISO 9001:2008 and ISO 15378:2011 from TUV Nord.

Bata India Ltd., Gurugram (Haryana)
From Nov’08 – Nov’13
Unit Manager -Sandak Division

Job profile-
As Head-Sandak, Single-handedly managed complete techno commercial operations of Sandak Division (SBU of Bata India Limited engaged in procuring PVC Footwear's from contract Suppliers) and was fully accountable for P&L of Division(60 crores+ Turnover).
Additionally handled Production and Quality Control Team spread in Pan India controlling manufacturing operations of Ninety Five Plus (95+) contract manufacturers of Bata India for all categories of footwear's to achieve cost effective, efficient & quality product.
Scrutinized associate / vendor performance to maintain and improve supply and quality.
Engaged in new product development, identification of new suppliers and performance measurement.
Monitored retail and wholesale supply chain process to achieve delivery and quality objectives.
Up-graded supplier’s performance through continuous training.
Conducted regular auditing of supplier base to ensure system compliance as per company standards.

Triveni Polymers(P) Ltd, Kundli (Haryana)
Plant Manager
From Apr’06 – Oct’08

Job profile-
Supervised expansion (from concept to commissioning) & improvements in plant operations to increase capacities.
Managed installation, operations and maintenance of extrusion blow molding machines, injection blow molding machines, moulds, R.O. plant, H.V.A.C. system, gen-sets, chillers, compressors & cooling towers.
Spearheaded 200+ workforce across all departments.
Acted as a Management Representative of the organization for ISO 9001:2000 and managing:
Designing of training modules on Six-Sigma Green Belt and ISO 9001:2000.
Performing periodical internal audits/external audits including surveillance and re certification.
Reviewing and maintenance of Q.M.S. in the organization as per ISO-9001:2000 standards.
Monitoring compliance of Corrective and Preventive Action (C.A.P.A.).
Conducting training/updation program-mes for existing/new employees.

Action Group
From May’97 – Mar’06
Production In-charge.

Profile Summary
Persuasive B.E.(Electrical),MDBA(Marketing) Green Belt-Six Sigma, Lead Auditor-ISO 9001:2015 and ISO 14001:2015 Professional, offering rich & cross-cultural experience of working in technically advanced manufacturing systems of leading Plastics/FMCG/Footwear companies.
Unique expertise in enhancing productivity by optimizing resource utilization, escalating productivity & operational efficiency, improving quality and achieving effective cost reduction.
Expertise in preparation and monitoring of departmental budgets as per company strategy and managing working capital effectively thereby facilitating internal financial control.
Held key position in Centralized Sourcing Department of Bata
India Limited (BIL) for complete footwear range and implemented strict policies & monitoring system; resulting in enhancing on-time delivery of Footwear's from Pan India Manufacturers from 60% to 95% and reducing overall claim rate from 0.75% to 0.4%.
Instrumental in standardizing raw material and its suppliers for Bata India Limited resulting in net saving of Rs 50 Lacs annually.
Incisive acumen in driving projects on continuous process improvement and process standardization.
Achievement-driven leader with exceptional planning, analytical, problem solving and people management skills.
Successfully completed commissioning a Green Field Project(Polylab International) for manufacturing H.D.P.E. Rigid
Packaging for Pharmaceutical industry entailing planning of setting new manufacturing plant initiating from Concept to
Commissioning to Operations.