• Gender: Male
• Age: 39
• Designation: Plant Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 14.8 Year(s)

Education

MBA in production Operation Management, (2015-2017)- NIBM Noida.
PG Diploma in Plastics Processing & Testing, (PGD-PPT), (2010-2012). - Central Institute of Plastics Engineering & Technologie, Haldia, India.
B.Sc. Chemistry Hons. From C.S.J.M. University Kanpur (2005-2008)- Christ Church College Kanpur, Uttar Pradesh, India
S.Sc. From UP Intermediate Education Council (2004)- Fatehpur U.P
10th (Matric) From UP School Examination Board (2002)

Skill Sets

motivates high performance among-st team members.
Technical Skills:
Practical Experience of various type Mold-Hot runner mold, Cold runner mold.
Sequential Gate Valve Operation-Hydraulic and Pneumatic
Insert Molding.
Development and Just in time.
Training on Red Bin Analysis.
Training on 7 QC Tools.
Training on TS-16949
Training on TPM (Total productive maintenance)
Training on SPC.
SMED (Single Minute Exchange of Die)
Data collection and analysis
Operational improvement
Inspection procedures
Report generation
Evaluations
Positive Approach
Punctual

Work Experience

Plant Head
From Oct-21 to till date
Company profile- Leading in market for plastic injection products

Job profile-
Handling complete manufacturing operation and responsible form production planning to part delivering to customer includes material procurement.
And budgeting, resource planning &budgeting, production planning & monitoring, Customer co-ordination for supply and quality Grievances.
Wastage reduction, Control of internal and customer PPM’s, NC Part management, Measure and monitor raw material yield at individual cost center levels.
Material reconciliations, Manpower handling, control and accounting, Plant efficiency monitoring, Shop floor management and disciplines.
Manufacturing cost control and optimization, Exploration, implementation and validation of VAVE ideas at individual product and process.
System implementation and sustenance monitoring, Operator trainings and motivations, Adapting healthy environment on shop floor.
Achieve and maintain operational excellence described by management through best controls and practices at all levels and Responsible for overall manufacturing operation.
Increase Productivity and capacity utilization of Existing facility.
Monitoring In Process Production Product.
To meet production targets and handle manpower.
To troubleshoot online problems for Injection Molding process and blow molding process.
Line balancing.
Process streamline & Mapping.
Prepare Production planning with monthly production targets and sales plan.
Continual Improvement in OEE by reducing losses (Capturing losses & counter measure against the same).
Control of In-house rejection through why- why Analysis & Counter measure against the root cause.
Reduction in Production Cost by Controlling in-house rejections & Effective utilization of Resources.
To achieve managements Target as per PQCDSM target.
Increase Productivity and capacity utilization of Existing facility.
Wastage, scrap control and cavities utilization.
Undertake mold, machine, auxiliary equipment preventive and breakdown maintenance.
Working on new system like SMED, Poke Yoke, Kaizen.
Optimization of Process to increase the Productivity without affecting Quality.
Contributes to team effort by accomplishing related result as needed.
Robot Programming & handling.
Trials for new product and its validation.
Regular follow up activities for plan achievement on daily basis.
Inventory control for accomplishment of production targets within the time and cost parameters.
Interpret results of process control analysis and make adjustments to optimize plant performance.
Structure and manage plant production goals.
Developing venders for tool rectification, machine spares & molded components.

Assistant General Manager
From Nov.2018 to Oct 2021
Company profile- one of the leading companies in Manufacturing of various types of Rubber Components, Moulded items, Rubber
Manufacturing of Plastic Injection Molding and blow molding with assemblies.

Job profile-
Analyzed the budget plan versus market information and prepared corrective action
Process Setting & Trouble Shooting.
Trials for new product and its validation.
Contributes to team effort by accomplishing related result as needed.
Maintain Documents on worktable (checklist, work instruction, SMP etc.
Increase Productivity and capacity utilization of Existing facility.
Monitoring In Process Production Product.
To meet production targets and handle manpower.
To troubleshoot online problems for Injection Molding process and blow molding process.
Effectively communicate with operators and supervisors on a technical level.
Process optimization & Trouble Shooting.
Line balancing.
Process streamline & Mapping.
Prepare Production planning with monthly production targets and sales plan.
Continual Improvement in OEE by reducing losses (Capturing losses & counter measure against the same).
Control of In-house rejection through why-why Analysis & Counter measure against the root cause.
Reduction in Production Cost by Controlling in-house rejections & Effective utilization of Resources.
To achieve managements Target as per PQCDSM target.

Production Manager
From Dec- 2014 to Oct. 2018
Sogefi Group (India) Pvt Ltd Chakan, Pune

Job profile-
Robot Programming & handling.
Prepare Production planning with monthly production targets and sales plan.
Increase Productivity and capacity utilization of Existing facility.
Wastage, scrap control and cavities utilization.
Undertake mold, machine, auxiliary equipment preventive and breakdown maintenance.
Reduction in Production Cost by Controlling in-house rejections & Effective utilization of Resources.
Optimization of Process to increase the Productivity without affecting Quality.

Production Supervisor -Production Dept.: -
From Aug 2012 to Nov. 2014.
Willow Polymers Pvt. Ltd; Ranjangaon, Pune.

Trainee Engineer- Production Dept: -From 16th June 2008 to 16th July 2010,
Lohia Group Kanpur U.P.


Material Processing:
PP, PPCP, ABS, PC, PMMA, NYLON, PBT, HIPS, DARLIN, PC/ABS, TPO etc.

Machine Handled:
50 Ton to 1050 Ton Injection Molding Machines (MILACRON, HAITIAN, FANUC, JSW L&T & ARBURG),

Selected Contributions:
Implemented Just-in-Time (JIT) production methodology to control costs and inventory, resulting in a 15% improvement in efficiency.
Controlled of consumable items. Responsible for failure analysis and problem solving.
Reducing internal rejection by implementing poke-yoke in tool (In 12 tools).

Team Management:
Leading, mentoring & monitoring the performance of the 5 satellite plant Production /QA team members to ensure efficiency in process operations and meeting of individual & group targets. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance among-st team members.

Ex-poser To:
Microprocessor controlled Injection molding M/Cs, blow molding M/Cs, Injection blow molding M/Cs. Gas assistance Injection molding & Multi-color Injection molding, Extrusion machines, Thermoforming, Transfer molding etc.
Robotics System, Hot runner Molds of YUDO, Mold-Master, INCOE & INGLASS etc.

Area of Expertise
Lean manufacturing, Regulatory Compliance, Just-In-Time (JIT) Production, Total Quality management (TQM), Policy/ Procedure Development, Team building & training, Resource Allocation, Cost Reduction/ Avoidance, Process Re engineering, Quality Assurance, Team Leadership.

Future Goals

My aim is to associate with an organization where my experience and skills are utilized to achieve the organizational goals while allowing me to attain professional excellence.