• Gender: Male
• Age: 57
• Designation: Plant Head
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India, Tanzania, Philippines, UAE
• Preferred Location: Tamil Nadu
• Work Experience: 30.4 Year(s)

Education

Post Graduate Diploma in Plastics Processing Technology course completed from CIPET, Hyderabad (1989)

Skill Sets

MS Office 97 Computer certificate course completed from Informatics, Singapore (1998)

Work Experience

Plant Head / Manager
Since June 2017 to Jan 2021
Company profile- manufactures plastic products. Manufacturing 3 layer plastic bottles / containers for leading Lubricant, Food, Cosmetic and Chemical industries

Job profile-
Oversee the entire plant functioning of the Injection / extrusion Blow / PET Blow moulding machines production operation
Production reporting & efficiency.
Ensure the maximum utilization of the plant and equipment.
Introduce systems and procedures to minimize or nullify wastage's, wherever possible.
Commissioning of the new projects.
Conduct system and engineering audits, on a regular basis.
Ensuring smooth functioning of the plant.
Monitoring in details the operations of all manufacturing units. 
Meet budgeted works commitment at uniform and planned rate.
Ensure availability of the products as planned and agreed as per the sales forecast and norms.
Improve process yield & productivity against the set objectives.
Maintain inventory
Create capacity and capability for manufacturing of custom-built products and new products as per budget.
Ensure that the operating expenses are within the allowed limits.
Ensure product with designed quality.
Help identify and commission new machines, process to improve productivity and product quality.
Ensure capacity growth as per plan and timely delivery to customers.
Managing peer relationship effectively to meet own and peer objective.
Motivation of employees from time to time for better productivity.
Focus on continuous improvement and bench-marking and following best practices.

Plant Manager – Plastic Division
Since March 2011 to April 2016
Company profile- Manufacturing all kind of UPVC Electrical conduit pipes & fittings with British and Gulf Standard, various kind of Pilfer Proof and Tamper Evident Caps and Enclosures, HDPE & PP Plastic Packaging products (200ml – 10 liter) Bottles and Jerry Cans for Chemical, Cosmetic and Food manufacturing industries

Production Manager
Since April 2008 to April 2010
National Plastic Factory, Muscat

Project Manager
Since May 2005 to March 2008
Seifi Industrial Corporation, Tanzania

Works Manager
Since August 2000 to January 2005
Seasons Polymers, Mumbai

Plastic Process Engineer
Since December 1997 to May 2000
M/s. Y PLAS (S) Private Ltd., Singapore

Plastic Engineer
Since June 1996 to October 1997
M/s. TASS Industrial Corporation., Philippines

Production Supervisor
Since April 1994 to March 1996
M/s. Precision Plastic Products Company, Dubai

Injection Molding Engineer
Since July 1992 to April 1994
M/s. Bright Brothers Ltd., Mumbai

Production Officer” in Plastic division
Since September 1989 to July 1992
M/s. Eagle Flask Industries Pvt. Ltd, Pune

Job profile-
Handling entire plant operation of Plastic Molding plant equipped with highly sophisticated IM (30 – 800T), EBM (200ml – 10 liter), IBM machines (up to 500ml) and PET Blow machine (up to 1 Liter)
Ensuring Production Output of each machines as per Planning & Delivery schedule
Processing various Engineering and commodity Plastic materials / Process monitoring / trouble-shooting of molding faults with close tolerance level
Production Planning & Control
Maintenance of all the machines as per preventive maintenance schedule
Procurement of important machine spares from reliable sources in advance to avoid machine idle time
Working with Quality systems like ISO 9001, 7 Quality Tools, 5S & Kaizen management Systems
Controlling Quality of the product at each stage of manufacturing with proper documentations
Testing Incoming materials, In Process parameters and assuring Final checking before dispatch
Co-ordination with Marketing, Quality, Tool room and Design department for new product development
Evaluating new Molds and Materials by conducting trials
Maintenance of molds as per preventive maintenance schedule
Procurement of Raw materials and packaging materials from reliable sources
Implementing Cost control measures for each product
Control of Raw material consumption, Process rejection and Stores Inventory
Technical Training to Staff members
Product cost analysis and control measures
Erection and Commissioning of new machineries
Handling new Projects

MACHINES HANDLED

INJECTION MOULDING:
WINDSOR – India (30, 50, 80, 130, 180, 300, 400 & 800T), NISSEI – Japan (40, 50, 60, 80 & 600T), JSW – Japan (50, 75 & 100, 180T), TOSHIBA – Japan (55, 220, & 350T), HUSKY – Canada (220 T), ENGEL- Austria (40, 60, 110, 120, 180, 250, 400T), FERROMATIC MILACRON – India (40, 60, 90, 110, 180, 350T), FCS – Taiwan (60 & 100T), CHEN HSONG – Hong Kong (88, 122, 188, 222T), ELECTRONICA – India (80T), TADERIC –China (130T), HAITIAN (90, 130, 180, 220, 320 & 600T) – China and HAITAI (110, 130, 220 & 420T) - China

EXTRUSION BLOW MOULDING:
KAUTEX – Germany (Multilayer 10 & 20 Ltr), AUTOMA & TECHNE – Italy (1 Ltr, 5 Ltr & 10 Ltr), JONH HUAH - Taiwan (5 Ltr), FONG KEE – Taiwan (2 Ltr), CMP – India (200 ml to 5 Ltr), RANA & SONS – India (5Ltr – 20 Ltr), PUTIAN – China (5 Ltr)

MATERIALS PROCESSED:
HDPE, LDPE, LLDPE, EVA, PP (Random Co-polymer, Talc filled & 30% GF), GPPS, ABS, HIPS, EPDM, POM (Delrin & Celcon), PMMA, PC, NYLON – 6, 66 & 12, PPO (Noryl), PBTE (30% GF), PET-G, PPE, PPS UPVC & CPVC

PRODUCTS HANDLED:
House Hold Products: Chairs, Stools, Jumbo Bins, Buckets, Basins, Mugs, Plates, Tumblers, Airtight Containers, Hangers, Tooth brush handles, Shoe horn, Clips & Combs

PVC Pipe Fittings: All types of conduit pipe fittings, Ball valves, UPVC and CPVC pipe fittings

Sanitary Products: Taps, Valves, Wall Mixers, Showers, Bathroom fittings, Cabinet body, Mirror body, Toilet seat Cover, Cistern Flush Tanks

Material Handling Products: Jumbo Crates, Bins, Beverage crates, Petroleum Jelly Containers, Paint Containers (1 & 4 Ltr) & Pails (10 & 20 Ltr)

Packaging products: Bottles & Containers (50ml – 5 Ltr) for Dairy, Food, Cosmetic, Pharmaceutical, Chemical & Lube industries

Thin walled Products: Plastic Tumblers, Cutlery sets (Spoon, Knife, Fork & T-Spoon) and Jelly containers (25, 50 100, 200 & 500 ml) & Detergent containers

Automotive Components: Scooter front cover, Blinkers, Panel board cover, side mirror cover, dash board cover etc.

Electronic Components: TV Front & Back cover, sewing machine cover, Washing machine inner parts, Gears, Wheels, Pulleys, Cams, Levers and CD ROM drives etc.