• Gender: Male
• Age: 43
• Designation: Plant Incharge
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Work Experience: 21.6 Year(s)

Education

B.Tech. in Plastics & Polymer Engineering from M.I.T. with 66%

Skill Sets

A competent professional with more than 15 years of experience in Production, Operations, Developments, Quality Control and Safety Management.
Expertise in preparing production schedules and allocating work for achieving monthly targets.
Proficient in developing & streamlining systems with proven ability to enhance operational effectiveness and drive quality initiatives.
Experiences in controlling overall production operations & providing valuable suggestions to meet goals within the cost, time & quality parameters.
Possess strong problem-solving, negotiation and team building and communication skills.

IT Skills
Software: MS Office (Word, Excel, PowerPoint)
Operating System: Windows 10

Work Experience

Plant Incharge
Since Aug 2017
Company profile- manufacturing and export of energy efficient Cooling towers and axial flow E glass epoxy FRP/ Plastics fans.

Job profile-
Planning day-to-day strategies, production schedules, along with resource allocation as well as machine loading for optimum output
Directing the development & implementation of key procurement strategies / contingency plans and ensuring that plans are aligned with production requirements
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the production budget
Streamlining the system & procedures for effective material management for ensuring ready availability of materials to meet the production targets
Monitoring the complete documentation relating to the various processes
Conducting rigorous testing of methods to ensure that they are accurate, reproducible and specific to the product
Analyzing the failures and recommending corrective and preventive actions
Coordinating for the entire product development including requirement analysis, finalizing specifications, designing and prototype development
Inspecting & maintaining quality standards for raw materials and finished products as well as ensuring stringent adherence to standards
Estimating production costs, billing reports and budgets
Supervising & developing a production team and formulating weekly production plans and targets
Engaged in maintaining production equipment and managing the movement of goods in & out of production facilities
Fortifying that the health & safety of all employees and visitors to the facility
Coordinating with the key stakeholders to build trust & credibility and with marketing & sales staff.
Administering large scale operational contracts and determining staff training needs
Identifying quality control standards as well as ensuring that the staff is that staff complying with all workplace health & safety regulations
Attending daily operations meetings as well as initiating innovative manufacturing

Assistant Manager - Production at Vasai Plant
Since Jan ’ 16 –Sep’ 17
Company profile- Manufacturer of Kids Slide, Water Activity Play System & Body Slides

Sr. Engineer in Blade Dept.
Since Feb 2010 – Dec’ 15)
Wind World India Ltd
Company Profile: Manufacturing, Erectioning & Commissioning of WEC (Wind Energy Converters)

Job Profile:
Production planning & execution with effective manpower & job allocation (Work force – 200) .
Handling different type of Epoxy resins, Glass fabrics and other core materials which are use in rotor blade manufacturing.
Coordinating with materials Department for required materials and vendor / material suppliers also if any non-confirming material is supplied.
Planning the production as per schedules and implementing new design changes
Imparting training to employees on good housekeeping practices and various quality aspects
Looking after:
Inspection of product during process and suggesting proper repairing.
FRP mould manufacturing for Rotor Blades & its parts
SAP Planning Execution
Mould installation, maintenance and checking
ISO – Documentation
Significant Accomplishments:
As Team leader successfully Implementation of Six-Sigma Projects on Optimization of Glass Fabrics wastage's in blade manufacturing process and Blade Bonding Failure.
Per Rotor Blade 3.11 % Glass Fabrics wastage reduced against 172 kg waste generated in blade manufacturing process (i.e. 53 kg)
Successfully design/implement on-line Blade manufacturing protocol filling project
Rotor Blade manufacturing cost reduced from 10.5 lacks to 8.75 lacks.
Implementation of industrial practices, 5’S etc.
Designing of fixtures & templates resulting in reduction of production time
Rotor Blade repairing & reconditioning in shop floor as well as on sites
Mold installation, maintenance and co-ordinate checking.
Rotor Blade Moulds installation & commissioning.

Sr. Production Engineer
Nov. 2008 - Feb. 2010
Prince Ware International Pvt. Ltd., Daman
Company Profile: Leading Manufacturers and Exporters of Houseware, Furniture and Thermoware Products.
Job Profile: -
Responsible for daily production of molded part on Injection molding machines.
Planning daily production and manpower.
Can handle: Windsor-Sumo smart, Sprint, Polo smart (75 T, 125T, 150T), Milacron-Cincinati (250T, 350T), Haxing (450T, 800T), Battenfield(450T, 650T, 850T)
Moulds handled: Conventional moulds, semi hot runner moulds, hot runner moulds, two plate moulds, side core moulds, Three plate moulds.
Handle different types of materials like PP Homo, PP Co polymer, HDPE, LDPE, ABS, PET, Nylon in different combinations as per the models requirement.
Responsible to increase the production out put in the factory in the term of quality and as well as quantity.
To achieve Production targets by optimum utilization of resources like men, machine, material, etc.
To set and maintain optimum process parameters and fine tune the process to ensure productivity.
Responsible for implementation of quality management system procedure in the company.
To trouble shoot any process related problem, ensure molding quality and Establish corrective action to control non-conformities.
To take trials and establish process for the new mould and new materials.
Train to all workers about safety, Housekeeping and motivate to get the maximum output from individuals.

Production Engineer
From July. 2007 to Oct. 2008.
Vidyut Metallics Pvt. Ltd. (Super Max), Thane (w).
Company Profile: - India’s Largest Manufacturing Unit of Ready Shaver, Twin Blade-components & Export Items.
Job Profile: -
Responsible for daily production of molded Part on 40 m/cs.
Planning daily production and manpower.
Can handle: SM series injection moulding machines(60T, 120T, 260T), L&T Demag (40T, 100T, 250T), Truilzi (90T, 250T)
Moulds handled: Conventional moulds, semi hot runner moulds, hot runner moulds, two plate moulds, side core moulds, Three plate moulds.
Handle different types of materials like HIPS, ABS, GPPS, PP, DELRIN, Elastomer, PC, and Nylon in different combinations as per the models requirement.

Trainee Engineer
Six Months
I.T.W. India limited, Pun
Job profile
Responsible for daily production of Automotive component on 10 Nos. of L&T Demag Injection Moulding Machines.
Planning daily production and manpower.
Can handle m/cs of L&T Demag ( 40 T to 350 T )
Handle different type of plastics material like Nylon, Nylon, HIPS, GAPS, JABS, PC, PE, PP
Handling project on S.M.E.D.( Single minute exchange of die/ mould)
Attained S.P.C. and Six Sigma Training Program.

Trainee Engineer
One years
V. I. P. Pvt. Ltd.
Job profile
Responsible for daily production of molded furniture and molded luggage on 17 m/cs.
Planning daily production and manpower.
Handle m/c’s of Windsor (200 T -1100 T), Nissei (350 T), Toshiba (1300 T) .
Handle different types of materials like PP Co, PP Homo, HDPE, LLDPE, FPTC, in different combinations as per the models requirement.