• Gender: Male
• Age: 52
• Designation: Plant Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Orissa
• Work Experience: 23 Year(s)

Education

1996 Post Graduate Diploma in Processing and Testing & conversion technologies from CIPET, Bhubaneswar, Odisha with merit of 98% mark.
1994 B.Sc. Honours. (Chemistry, Botany and Zoology) from Berhampur University, Odisha with 85% mark.

Skill Sets

Production Planning & Control
Manufacturing
Process Enhancements
Mould/Machine Maintenance
QA/QC
Health & Safety Management
Customer Relationship
Cost Savings
Staff Training
Team Management
Spare-parts Management
Liaison and Coordination

Work Experience

Plant Manager
From - Nov.2021 to till Date
Company profile - Manufacturer of packaging (like all kinds of bottles & Jerry cans, buckets etc.

Job profile -
Reporting to MD.
Experienced with ERP (SAP) system.
Plan and implement logistical strategy, ensuring targets are met.
Daily production planning as per the customer requirements and to maintain the minimum stock level.
Profit & loss analysis of the operation and annual budget preparation.
Direct and coordinate daily operations of the manufacturing plant.
Oversee all levels of staff activity and performance.
Develop processes to increase productivity and enhance performance.
Ensure company policies and procedures are followed at all times.
Conducting meetings with sales and store staff regarding the weekly sales and requirements and the daily deliveries.
Raw material, MB, Metal Handle, packaging items planning for all imported items for at least for 3 months stock.
Conducting daily short meeting with departments and verify the production, quality and maintenance records. Monitor equipment and ensure that they are in good working order Repair or replace plant equipment as needed.
Implemented Kaizen and ISO.
Monitoring Machine target with the actual, daily, weekly, monthly, Quarterly and annually.
Hiring staffs and conducting trainings. Purchasing spare parts, moulds, machineries from overseas and locally.
Comparing quotations, negotiate contract with the suppliers.
Daily, weekly & monthly Stock inventory taking.
Control manufacturing & delivery process.
Oversee production storage, handling & distribution.
Managing the cost involved and maintaining the quality.
Develop new and existing relationships with suppliers

Production Manager.
From -Nov.2019 to Nov.2021
Company profile - Manufacturers of uPVC, PPR, HDPE, Plumbing, Gutter pipes, & all types of Fittings in Kenya. (East Africa). Metro Plastics Kenya belongs to Metro Group of Companies,

Job profile -
Reporting to CEO.
Knowledge of all standard IS, KEBS, ISO, ASTM related to the products.
Implementation of different formulations for cost optimization and to improve product quality.
Implementation 6S & Kaizen in production, quality, finished goods store etc.
Implementation of Kaizen tools 5S, mould doctor, SOP, OPL, WHY WHY, 3W1H, AM, PM & SMED, MTTR, MTBF activities.
Monitoring MCT (Mould change time) and Down time & preparing action plan.
Fulfilled the OEE target above 85%.
Annual and Quarterly Budget and planning for Man, material, mould, machineries and spare parts.
Analysis of Daily, weekly & monthly production, rejection, power consumption & machine utilization.
Monthly Raw material reconciliation.
Conducting weekly flash meeting to review the status of production, QC, Maintenance, manpower.
Preparing weekly production plan, maintenance plan, tracking list of different area.
Planning and organizing Production schedule, accessing project and resource requirements.
Estimating, Negotiating, agreeing budget and time scale with client and manager.
Selection and ordering and purchasing raw material and machineries.
Overseeing the production process, control Wastage, reworks & down time to meet production target and timely dispatches.
Identify the root causes of problem and to solve it by root cause analysis.
Involvement in implementation of special job assign by the management, follow the health & safety standard and looking after the safety of all staff during manufacturing process.
Identify the training need operators, supervisors, review and evaluate the performance.

Operation Manager,
From -Jun 2005 SEPT 2019
Complast Industries Limited

Factory Manager,
Mar2002 May2005:
Simplast, Bamako