• Gender: Male
• Age: 54
• Designation: Plant Manager Production, Maintenance & Project
• Highest Education Level: Diploma
• Preferred Country: India, African Continent, Middle East
• Work Experience: 25.1 Year(s)

Education

Diploma in Electronics & Communication Engineering

Skill Sets

Experience in Managing Plastics Plant Operations in the field of Maintenance & Production .Handling New Projects site of Commissioning & Installation of New Machinery. Trial taken from New Moulds and Machines. In India As well as Overseas. Have an experience in manufacturing of  Households, Food Containers, Furniture’s, Thermowares, and Crates (Industrial, Vegetables& Commercials) Coca Cola& Pallet. Also Plant Maintenance& Trouble Shooting Electrical, Electronics, Mechanical, Hydraulics etc. Improved & Maintain OEE of Plant. And small experience in Blow moulding & Marketing. Also implementation of ISO, TPM, 5S & Kaizen.

Windows 98, MS-Office, Auto-Cad R-10, SAP, BAN, ERP & Internet Applications.

Work Experience

Plant Manager Production, Maintenance & Project
From -January 2022 to March 2023
Company profile - injection moulding products like rugged crates, durable plastic

Plant Manager Production, Maintenance & Project
Since MARCH 2020 to November2021
Company profile- Manufacturer of PET Bottle Preform, HDPE PCO Cap, Preforms, 5 Litre PET Bottles and Plastic & Rubber Products

Job profile-
Reporting to MD for plant activity.
Monitoring Production Operations As per production planning Reconcile Raw Material at shop floor to ensure consumption is within target levels. Monitor Rejection levels within acceptable limits. & Mold changes running smoothly as per Production planning required by Marketing Dept. Check Set Process Parameter for all production machines to Optimize Production & ensures Proper Reporting on shop floor & final Inspection as per Master Sample. Coordinate with various internal dept. For related issues within set time schedule.
Monitoring Maintenance Operations New Plant Installation & Commissioning Project. & Execution of New Improvements & Developments inside the plant. Organize manpower for priority wise (Breakdown Maint. & Project work). analyzing the Nature of Breakdown & Organizing for spares, repairing jobs. Assures Production equipment is properly maintaining and implementing as per the Total Productive Maintenance Program. also, Continuously Monitors equipment operating, conditions and observation of the Maintenance and Production Departments to minimize unexpected downtime. Organizing& verifying Preventive Maintenance and Breakdown Maint. So, Study spare consumption and raise PR as needed &Co-ordination with Store Dept. & Follow the spares with the Purchase Dept.
Manage a group of workers, deploy them on respective works. As per Budgets/Requirements.
Monitoring Quality Operations Adhering the Quality Management system & ensuring adherence to the same by juniors. Ensuring compliance of various quality problems. Implement technical changes to production area for proper Quality & Quantity production. & also handled the customers ‘complaint.
Implement & Maintain Development in Plant.
Monitor & Maintaining Zero Accident housekeeping in Shop Floor.
Maintenance's & Handling of Hot Runner Mold & Other Types.
Taking trial of new product mold (Pipe fitting & Battery) and machine

Operation Manager Production & Maintenance
Since Dec 2018 to November 2019
Plastic Packaging Ind. Ltd

Job Profile :
Reporting to MD for plant activity.
Utilization Plant Capacity as per planning and implementation.
Material & Manpower Resource planning and budgeting.
Monitoring quality and improvement in productivity.
Monitoring & control inventory of spear part all equipment consumption.
Monitoring Preventive maintenance planning for molds and m/c.
Line Balancing to meet and handle customer requirements and
fluctuations in terms of manpower and resources.
Trouble shooting day to day issues and leading the teams to get the on-time solutions.
Planning to take trail new mold & machines as per new product planning
Training work force towards safe and effective working.
Handling a huge team of labor workforce.

Plant Manager Maintenance, Production & Project
July 2016 to Sept 2018
Company Profile : Manufacturer of plastic molded furniture like chairs, baby chairs, dining tables, stools and teapots, household items and Woven Sacks.

Job Profile :
Reporting to MD for plant activity & New Development in Plant..
Monitoring Production Operations.
Monitoring Raw material consumption as per Production Planning Daily as well as Monthly.
Planning & implementing the process as per the target production.
Monitor Rejection levels within acceptable limits.
Mold change running smoothly as per The Production Planning.
Monitoring warehouse Finish goods and maintaining as per the marketing sales record. Up to the maximum quantity.
Monitoring Maintenance Operations.
Monitoring and Organizing & verifying Preventive Maintenance doing as per schedules plane.
Analyzing breakdowns & initiating corrective & preventive actions for Break down Maintenance & trouble shooting of machineries.
Arranging necessary spares part for machines maintenance task & managing inventory level.
Checking & implementation of daily conditioning & monitoring equipment’s.
Monitoring Quality Operations.
To ensure Quality checking by maintaining proper process parameters.
Ensure that quality department draws the sample as per quality plane.
Monitoring & verifying reports are regularly received from quality control department
Checking shift scheduling of the sub-ordinations & department employee.
Follow safety rule to avoid any type of accident.
Monitoring & Check the logbook of manpower to ensure that plant running proper.
Monitor & Maintaining Zero Accident housekeeping in Shop Floor.
Maintenance & Handling of Hot Runner Mold& Other Types.

Manager Maintenance, Production, Calibration & Project
Oct 2006 to Jun 2016
Company Name : Nilkamal Ltd
Job Profile :
Reporting to GM for Daily reporting.
Attending Machines related major Breakdown. & Execution of new developments & improvements inside the Plant. & analyzing the nature of breakdown & organizing for spares, repairing jobs.
Organizing & verifying Preventive maintenance and breakdown Maint. & organize manpower for priority wise breakdown Maint. & Project Work.
Guiding engineers in shifts for breakdown maintenance of m/c & utilities.
Maintaining proper housekeeping.
Study spare consumption and raise PR as needed.
Co-ordination with store-purchase dept. & Follow up for the spares with Purchase dept.
Maintain ISO, TPM & Implement 5S, KAIZEN.
Preparing Calibration Schedule & Organizing Calibration as per schedule.
Verification and Maintenance of Calibration records. & Co-ordination with External Agency for Calibration.
New Plant Installation Project, M/C Installation & Commissioning.
Utility Equipment (Chiller, Cooling Tower, Air Compressor)
Monitor all production machines to optimize production.
Monitoring Production target & planning on- line checking.
Monitor Rejection levels within acceptable limits.
Monitoring Production Operations & Mold change running smoothly as per The Production Planning.
& Set Process Parameter for all production machines OEE & final Inspection as per Master Sample.

Sr. Engg. Maintenance & Production.
Aug 2004 to Sept 2006
Company Name : Stallion Plastics Ind. Ltd.
Job Profile :
Reporting to MD & GM for Daily Production & Maintenance reporting.
Handling M/C Maintenance. Organizing & verifying Preventive & Break down Maintenance.
Improvement & Development of production line as fastest as productive. But maintaining the quality Product.
Rectification & Improvement of mold & mold Maintenance.
Over all manpower handling. Improve the plant.
Utility equipment (Chiller, Cooling Tower, Air Compressor)

Sr. Executive. Maintenance, Production, Calibration & Project.
June 1998 to July 2004
Company Name : Prince Plastics International Ltd.
Job Profile :
Reporting to MD & GM for Daily Production, Maintenance & Calibration reporting.
Attending Major Breakdown Machines related. & Execution of new developments & improvements inside
The Plant. & analyzing the nature of breakdown & organizing for spares, repairing jobs.
Organizing & verifying Preventive maintenance and breakdown Maint. & organize manpower for priority
Wise breakdown Maint. & Project Work.
Working in New Plant Installation Project, M/C Installation & Commissioning.
Implementation and maintaining Overall Equipment Efficiency. (OEE) of Machines & Production.
Implemented training for the new recruits. & Increase production efficiency with help of mold correction And operator training.
Trial of mold, machine, Material for production approval.
Maintain ISO, TPM &Implement 5S, KAIZEN.
Developed in-house facility of instrument Calibration Dept. Preparing Calibration Schedule & Organizing Calibration as per schedule. Verification and Maintenance of Calibration records. Co-ordination with external agency for Calibration.
Utility equipment (Chiller, Cooling Tower, Air Compressor)

Production & Maintenance Engineer.
June 1996 to May 1998
Company Name : Asian Electronics Ltd.
Job Profile :
Reporting to Head Manager for Daily Production & Maintenance.
Maintenance Of Plc & Cnc M / C.
Knowledge Of Pneumatic / Hydraulics System.
Metalized & Slitting Arrey Co. M/c.
Check On Line Testing Quality Assurances.

Machines Handled - Injection & Blow Moulding.
Ferromatik Milacron (110/775)Ton. (SIGMA,OMEGA & MAGNA) B&R. India
D.G.P.WINDSOR (50/800)Ton.(DD,SPH,SUMO,SPRINT & POLO) Allen Bradly India
L.G. (140 / 850) Ton. = HICOM - 3000 & 4000. S.Korea
Toshiba & Baltiboi (130) Ton. Injectivsor V – 10 & S - 10 Japan & India
L & T (60 / 150) Ton. (DEMAG) = LNC4E. India
Super Master SM (600 / 850) Ton. CDC 2000 WIN ORB Asian Plastic Taiwan
MIR (675 to 1050) Ton. German
JON WAI (650 to 3000) Ton. Taiwan
CLF (600) Ton. Taiwan
HAI XING (220/568)Ton China
NPM Unyka (700/900)Ton Italia
RANA & SONS (5 / 20) Ltr. = TRITEK - AM 1103M. India
CMP (200ml / 30 Ltr.) = EMC HP – 24.India
JAGMOHAN (10 / 60) Ltr. = NEXGEN - 4OOO (MESSUNG).India
TINCOO (5/30) Ltr China
TKC VERTICAL Injection Molding Kinki M/C. (85 / 160) Ton. Taiwan
Utility Equipment.(chillers, Cooling Tower, Air Compressor, Crane & Diesel Generators)

Raw Material Handled.
HDPE, PP, PE, PPCP, PPHP, LLDPE, LDPE, HIPS, FPP & Local Recycling Reprocessing Material.

Training & Projects Completed.
Undergone Training fromD.G.P. Windsor (DD, SPH, SUMO, SPRINT & POLO), Ferromatik Milacron
(SIGMA, OMEGA & MAGNA), L & T (DEMAG,), Asian Plastic Taiwan (SUPER MASTER SM – V),
JON WAI Taiwan& TKC VERTICAL Injection Molding (KINKI) Taiwan. For Maintenance & Processing
Of Injection Molding Machines.
Undergone Training ISO programmed for Calibration from E.R.T.L. & I.E.E.C. Mumbai.
Working in New Plant Installation Project, M/C Installation & Commissioning. (50 up to 3000)Ton.
Developed in-house Calibration instrument facility of Injection & Blow Molding Machines As per ISO.

MACHINES HANDLED -
INJECTION & BLOW MOULDING.
FERROMATIK MILACRON (110/775)Ton. (SIGMA,OMEGA & MAGNA) India
D.G.P. WINDSOR (50/800) Ton. (SPRINT, ARMOUR, POLO, SUMO, DD, SPH) India
SUPER MASTER SM (600 / 850) Ton. Asian Plastic Taiwan
JON WAI (650 to 3000) Ton. Taiwan
CLF (600) Ton. Taiwan
HAI XING (220/568) Ton China
L.G. (140 / 850) Ton. S.Korea
TOSHIBA & BALTIBOI (130) Ton. Japan & India
L & T (60 / 150) Ton. (DEMAG) India
NPM Unyka (700/900) Ton Italia
MIR (675 to 1050) Ton. German
RANA & SONS (5 / 20) Ltr. India
CMP (200ml / 30 Ltr.) India
JAGMOHAN (10 / 60) Ltr. India
TINCOO (5/30) Ltr China
WEIFANG HUAYU Tank (500/5000) Ltr China
TKC VERTICAL Injection Molding Kinki M/C. (85 / 160) Ton. Taiwan
UTILITY EQUIPMENT.

RAW MATERIAL HANDLED.
HDPE, RCPP, PE, PPCP, PPHP, ABS, LDPE, HIPS, FPP& Local Recycling Reprocessing Material.