• Gender: Male
• Age: 41
• Designation: Plant Operations Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Mumbai
• Work Experience: 19.2 Year(s)

Education

Two years Master’s Program in Business Administration at L. N. Welingkar Institute of Management Development and Research
Mumbai. (2013 - 2015)
Two years Master Diploma in Computer Engineering at All India CAT INSTITUTES PUNE. in (2010 - 2012)
B.A. from University of Nagpur -2007.
H.S.C. from Maharashtra Board of Nagpur the year march -2004
S.S.C. from Maharashtra Board of Nagpur the year march -2001

Skill Sets

Computer Literacy:
Microsoft office (MS- Word, Excel, Power-point, Microsoft Access, Exchange)
Knowledge of (SAP-R3P , 4.7 & 6.0 )
Microsoft Access programme Design , Tables ,Queries , Reports, Forms design – (Dashboard)
Access macro design.

Core Competencies:-
Critical Thinking
Problem Solving/Analysis
Customer Focus
Communication Proficiency.
Team Work
Time Management
Adaptability / Flexibility
Creative and Innovative Thinking
Decision Making and Judgment
Planning and Organizing
Results Focus
Accountability and Dependability
Mediating and Negotiating
Leadership
Coaching and Mentoring
Staff Management
Enforcing Laws, Rules and Regulations
Strategic awareness
Change Management

Work Experience

Plant Operations Manager
From 16-Jan-2018 – till date
Company profile- Warehousing & Distributions, Transportation & Logistics,
Inventory control & Management, Warehouse operations Management, Strategic planning.

Job profile-
Direct and manage plant operations for production, maintenance, Safety, quality and shipping and receiving.
Operate plant equipment as per Standard Operating Procedures (SOPs).
Material issues on production line on FIFO (First in First out) basis & proper monitoring.
Planning and Logistics of finished goods.
5s and Kainzen Implementation and monitoring.
Identification of NVAA in processes resources planning, manpower deployment, layouts, ergonomics etc.
Take ownership of short term & long term project in raw materials minerals handling, storage, packaging, stacking, retrieval, materials accounting, line feeding, resource optimization, consolidation, layout change time & motion study etc.
Maintain project performance measures on a regular basis to report to leadership on project status as required.
To extend support in 5s / safety posters visualization, floor painting, floor markings, labeling, lamination's, barcoding, WMS.
Preparation & circulation of monthly MIS & Dashboard to top management.
Identify projects and implement improvement initiatives using methodologies such as Lean Six Sigma / QC Story tools.
Recommend solutions for process improvement at business level and operations level.
Transport raw materials minerals from warehouse to processing facility.
Complete raw materials minerals sampling within the allocated time to ensure it can be released for production.
Ensure samples are labelled correctly with the submission form clearing completed with the test to be done and enough sample is packed for testing.
Ensure samples are delivered to the required laboratory on time for testing in the required environmental and packaging conditions.
Manage and labours, supervise staff, preparing work schedules and assigning specific duties.
Oversee and direct the activities of subordinate managers and non-management staff.
Determine staffing requirements and oversee the interview, hiring and training of new employees with the assistance of the corporate human resources department.
Ensure that all staff receives appropriate training on job duties, corporate policies and applicable regulations.
Provide coaching and mentoring and conduct evaluations of all subordinate managers within the department.
Review financial statements, sales and activity reports, and other performance data to measure productivity and goal achievement and to determine areas needing cost reduction and program improvement.
Establish and implement departmental policies, goals, objectives and procedures, conferring with the executive members, management team and staff as necessary.
Planning, organizing, directing and running optimum day- to- day operations to exceed our customers’ expectations.
Monitor third party business and suppliers to ensure that they are efficiently and effectively providing the needed services and supplies while staying within budgetary limits.
Maintain a high level of customer service and friendly atmosphere.
Safe work practices are a condition of employment. report any safety issue or problem to your supervisor and safety coordinator immediately.
Works directly with Lab division for the quality control, raw materials sample and test of products, process and utilities. Coordinate lab analysis and recommendation with operations.
Daily requirements include analyzing trends to predict production outcomes, inventory of minerals (Raw Materials) recruitment and retention of staff, and maintaining close interaction with the Production Manager, Safety Manager,
Maintenance Manager, and the Lab Manager.
Consistent attendance and is seldom absent from work. Is responsible for 24-hour operation and expected to respond to developing conditions and crisis situations
when necessary.
Participates in maintenance planning to determine and plan required projects, status of ongoing projects, and scheduling of future projects.
Uses good judgment in advising activities and operating parameters for shifts and lab operations.
Working through the Production Team, Maintenance Team, Lab Division and batch house, the Plant Manager is responsible for quality control on shift by emphasizing safe work practices and a team atmosphere to obtain desired production and working conditions.
Undertake identified personal training / development with the prior approval of the
Plant Quality Assurance Supervisor & Safety Officer.
Develop performance KPIs and identify training opportunities to develop continuous improvement skills.
Standard operating procedures relevant to safety and health considerations for each activity involving the use of hazardous and Non-hazardous Minerals.
To ensure Bulker truck loading and unloading operations are completed safely and to eliminate the potential for injuries where vehicle and people interaction occurs.
Other duties as assigned.

Warehouse Manager – Operations.
From 01-Jan-2010 to 15- Dec -2017
Company profile- Spares Business Unit.

Job profile-
Lead and manage the assigned warehouse operations.
Supervise the warehouse team and manage day to day warehouse operations.
Provide a safe working environment, adhering to Health, Safety and Environmental
procedures and ensuring they are understood and practiced by the team at all times.
Maintains receiving, warehousing, and distribution operations by initiating, coordinating, and enforcing program, operational, and personnel policies and
procedures.
Complies with federal, state, and local warehousing, material handling, and shipping requirements by studying existing and new legislation; enforcing adherence to requirements; advising management on needed actions.
Controls inventory levels by conducting physical counts; reconciling with data
storage system.
Responsible for complete Warehouse management of operations, inventory planning, transportation management.
Managing warehouse in compliance with company's policies and vision.
Overseeing receiving, warehousing, distribution and maintenance operations.
Planning, managing and adjusting staffing levels to meet daily operational requirements within the warehouse.
Ensure timely processing of all inbound and outbound activities.
Ensure timely updating of WMS on stock return and follow-up system updates of closeout items.
Prepare, maintain and update SOP documentation of processes to meet customer requirements.
To ensure work processes are in compliance with documented procedures and proper housekeeping of the Warehouse.
Ensure the highest degree of efficiency is maintained at all times.
Supervises and monitors the performance of employees to ensure standard practices and proper care of using the equipment, materials and supplies in the Warehouse.
Timely dispatches of spares parts for sales / service requirements.
Ensure system and process compliance at depot
Ensure minimum time delays and receipt / dispatches on zero error
Spares planning and coordination with sourcing team.

Dispatch In charge – Operations
From 01-March-2007 to 31-Dec - 2009
TVS Logistics Services Limited. Pune
Job profile-
Plan and co-ordinate the incoming goods, storage and dispatch of items in a timely
and efficient manner to achieve your team objectives and Key Performance
Indicators (KPIs), as determined by the Warehouse Manager.
Overall responsibility for all aspects of the effective supervision, training & development and health, safety & welfare of your team.
To ensure effective, safe, accurate and timely stock management to include space allocation, stock transfer and dealing with non-confirming product.
Management of third part offsite storage.
Making Invoices, order registration, Pan creation & printing, permit management,
Creation of gate pass & LR entries in sap-4.7.

Dispatch Executive - Operations.
From 10-April - 2005 to 28-Feb-2007
ESSAR STEEL LIMITED
Role & Responsibilities:
Managing all production tracking and production records –MIS.
Creation and amendment of sales order, Invoicing in SAP System.
Raw material receipt and data entry MIGO in SAP.
Material declaring in FG and PO Creation.
Job work challan closing entry in SAP System.
Inventory up-dating of finished and raw material.
Physical monitoring of loading /uploading of material.
Declaration of scrap material in SAP System.
Creation of job work challan for external customer.

Organization: Cello Writing LTD. Daman
Designation: Dispatch Executive - Operations.
Department: Operations.
Duration: 11 months (01-March 2004 to 28-Feb 2005)
Role & Responsibilities:
Determine method of shipment and arrange shipping; prepare bills.
Interact with senior sales-Centre management to address and resolve issues.
Communicate with Article Master Specialist to coordinate accurate maintenance of all packages and SKUs on a regular basis.
Maintain data integrity of Outlet Master and Account Master files in Dispatch.
Partner with route-planning team to manage controls around requested adjustments to outlet delivery types and time windows to refine time dispatch parameters.
Run product-demand report and contact warehouse management advising of layer pick opportunities to minimize manual pick requirements for the warehouse.
Update Load Creation pick area in dispatch on a weekly basis.
Managing all production records and register maintained.
Daily dispatch records maintained.
Giving suggestion for the improvement of working

Operating System:-
Microsoft Windows-NT, SAP GUI- (Graphical user interface)
Windows-2K, Windows Vista, SAP -HP-UX
Windows 95/98/ME/XP, Windows 2000 Professional.
SAP System Component version – ( EHP6 FOR SAP ERP 6.0/ 4.7 )

Area of expertise:
Planning & Execution, Administration, Leadership, Warehouse operations Management and
People Management. Customer Relationship Management. Warehouse & Distribution
Management, Transportation & Logistics Management, Supply Chain Management, Material
Management, Inventory control & Management, SAP, Strategic planning, Continuous
improvement.

Job Description:-
The Plant Operations Manager is responsible for the daily management and coordination of
plant operations including Production, pre-production, maintenance operations, and
logistics. This is a hands-on position that is responsible for the development of policies and
procedures designed to increase productivity, assure quality, and mitigate label production
problems. To this end, the Plant Operations Manager will improve throughput and other in house processes with the objective of reducing overall costs and enhancing customer
satisfaction. The Plant Operations Manager will provide direction to Subordinate managers,
offering professional expertise and monitoring performance to ensure that Departmental
and individual objectives are achieved within scheduled timelines and budgets. He or she
will also be tasked with establishing and maintaining a safe, legally compliant workplace,
and enforcing compliance with all corporate policies and procedures. Other duties will be
assigned as necessary.

Future Goals

The Plant Operations Manager position directs and manages all plant operations with overall
responsibilities for production, maintenance, quality, safety and other production-related
activities.