• Gender: Male
• Age: 50
• Designation: Plastic Department Head
• Highest Education Level: Other
• Preferred Country: India, Sudan
• Preferred Location: Karnataka
• Work Experience: 27.3 Year(s)

Education

S.L.C

Skill Sets

CORE COMPETENCIES
Production Planning
Process Setup and Trouble Shooting
New moulds Trials
Maintenance of Electrical,
Mechanical, Hydraulics and Moulds.
Quality Control & Quality Assurance
Spare Parts Resource and Management
Shop floor Management
Utility Maintenance
New Projects handling
Process Standardization
Training & Development
Designing & Troubleshooting

Work Experience

Plastic Department Head
From May, 2017 to July 2019.
Company profile- one of the leading and No 1 in automobile lubricants manufacturing company

Job profile-
Machines Procurement & Testing
Daily Production Planning
Quality Improved of the product by modifying mold and other parameters
Process Standardization
Trouble shooting in Process, Mould, Machines & Auxiliaries etc.,
New Moulds Procurement & Trials
Mould Modifications as per requirement
Machine upgrade to fully automatic by installing Take out robot, IML, Leak Testers, Material conveying systems,
close loop recycling system, Automatic de flashing, Water lines modification etc.,
Improve in Raw material according to process & product requirement.
Preventive Maintenance organization

Plant Manager
From Sept 2015 to Nov 2016
2009 to Jun 2014
Company profile- one of largest Co2 & water preforms manufacturer, Pet preforms manufacturing for multinational companies

Job profile-
Entire responsibility of production and maintenance of Injection Molding Machines, Water Chillers, Air
Compressors, Dosing Units, Dehumidifiers
Material Preparation, Spare Parts Planning, Process Setup and trouble shooting, Quality Control, Mould
maintenance, Production Planning, Manpower Planning, Rejection control, Down time reduction, Customer
complaints and provide tainting to Supervisors and Engineers

Knowledge of the field machineries: -
Krauss Maffei (Germany) Petform machines 42 cavities KM 175/1900 CV PET
Krauss Maffei (Germany) Petform machines 72 cavities KM 300/4500/CS PET
GSW & Shini water chiller
Air Compressors (Atlas Copco, Ingersol Rand, Liutech)
Cooling towers
MHT mould maintenance and changing wear and tear components
Changing moulds etc.
MHT Hot runner Manifolds repair and maintenance.
Preforms Quality test under Polarization, Wall thickness variation, I.V. test, etc

Winsford, England. U.K
Designation: Process Engineer
Period: Sept 2014 to Aug 2015

Responsibilities: -
Entire responsibility of production and Quality, Process Setup, Quality Control, Mould maintenance,
Process trouble shooting, Production planning, Manpower planning, Rejection control, Reduce down time,
Identifying and resolving the quality related problems, provide training to operators.
Knowledge of the field machineries: -
Krauss Maffei (Germany) 2000 ton.
Negrri Bossi 1000 ton
Engel 1000 ton
Engel All Electric
Moulds up to 20 ton
Changing moulds etc.

May, 2008 to Aug, 2009
EVEREST MED PVT LTD. (Disposable Syringe Division in Nepal)
Thimi, Bhaktapur
Kathmandu

Responsibilities: -
Complete responsibility in all manufacturing, assembly, Sterilization of Syringes as well as quality control.
Production planning according to demand , Lab testing, new products launch, ISO & CE
documentation & internal audits, Spare parts arrangements, Manpower planning, Raw material
preparation, Rejection Control, etc.,
Knowledge of the field machineries: -
Injection Molding Dong Shin (Korea) - 150 /Tons
Injection-molding Battenfeld Germany (Unilog B-2)-100/250/tons
Injection molding Arburg Germany (All Rounder Series)-200/250Tons
Injection molding Haitain China

SUPER PLASTIC INDUSTRIES LLC,
\Worked as a Plant In-charge (were as I am looking Free Town and Ethiopia Plant related
Responsibilities: -
Complete responsibilities of production & Maintenance of Injection molding machines, Blow Mounding
Machines, Film Extrusion, and Utility Machines like Compressors, Chillers, Dryers, Cooling Towers, and
Moulds etc.
- Arranging spare parts
- New Machines Installation and commissioning
Knowledge of the field machineries: -
WINDSOR SP series from 130 Tons to 350Tons
VENDRON old model renewed with new PLC Control from 75 Tons to 300 Tons
TOSHIBA from 130 Tons to 650 Tons (For Chairs and Laundry Baskets)
BATTENFELD, SUMITOMO, NETSTAL, Etc.
PET Stress blow Molding system ASB fully automatic Single Stage.
CD replication lines, CD Printing lines.

DASWANI ENTERPRISE
Freetown, Sierra leone. West Africa.
Designation: Plant In charge
Period: May 2013 to July 2006

Responsibilities: -
Major responsibilities were as:
- Production & quality control of House hold products, PET Preforms, Bottle Caps, HDPE Direct blowing
bottles etc.
- Process Setup, New Mold development, new machine installation, process trouble shooting, machine
maintenance electrical and mechanical, Manpower handling, Achievement of target production, Spares
procurement, customer complaints and troubleshooting.
Knowledge of the field machineries: -
• ENGEL, Windsor, L&T Dmag, Injection Molding Machine (150/250) Tons.
• TOSHIBA micro processor Injection Molding Machine (90/100) Tons.
• SMARGON Stress Blow Molding Machine (250ml/5ltr) for PET.
• HIPLAS HDPE Direct bottle blowing machine.

Profile Summary
Possess Over years of rich experience in Production Planning, Project
Management, Quality control and Quality assurance across Manufacturing Industry
Functional professional, Proficient in managing the allocation of resources,
budgeting and training & designing strategic Production programs including
Maintenance to leverage local and global volumes; leading the production
team for all production activities.
Extensive experience Quality control and Quality Assurance for maintaining better production quality.
Skilled in mapping clients’ business requirements, translating these
requirements into functional specifications and designing solutions
Experience in Managing the overall production operations and enhancing the operational efficiency by eliminating obsolescence and achieving cost
reduction through vendor development, curbing rework & rejection, Production management and production maintenance
Experience in handling end-to-end development of projects from
inception, requirement specifications, design, implementation,
configuration management, documentation and closure with teams.
An effective communicator with excellent relationship management skills
and strong analytical, leadership, decision-making, problem solving &
organizational abilities